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Exhaust MIVEC sprocket broke

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Old Jan 15, 2023 | 01:04 PM
  #1  
tsapi's Avatar
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Exhaust MIVEC sprocket broke

Hi everyone!

I am a new owner of a used evo x sst. It has a bolt on hybrid turbo, cosworth cams and stiffer valve springs. The car has 60k kms (the last 20k of them with the bigger turbo and the cams)

A couple of days ago, out of the blue, the exhaust MIVEC sprocket broke. I attach some photos.

Any ideas about what can be the cause of the failure and what needs to be done, in order to not have such a failure in the future? I fear simply replacing the sprocket, is just waiting for it to break again..



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Old Jan 16, 2023 | 07:51 AM
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It's a somewhat common issue once you put stiffer valve springs in. You can get a billet sprocket or a delete kit, if you're so inclined.
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Old Jan 17, 2023 | 09:54 AM
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The exhaust mivec needs to be deleted with upgraded cams/valvesprings. Magnus Motorsports sells the gear.
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Old Jan 18, 2023 | 01:00 AM
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Thanks a lot for the input guys!
Between deleting the exhaust mivec and installing a reinforced sprocket, the latter is a much better solution I think..
I will try to find one somewhere in Europe. If you can suggest a european eshop, where I can buy one, please do so.
Basilis
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Old Jan 18, 2023 | 05:44 AM
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Originally Posted by tsapi
Thanks a lot for the input guys!
Between deleting the exhaust mivec and installing a reinforced sprocket, the latter is a much better solution I think..
Basilis
There are reinforced cam gears for 4G63T but I cannot recall if I ever saw one for Evo X in Europe

https://www.4turbo.pl/cam-gear-adjus...,3,50840,18443

I would go with MIVEC delete for sure. It will only benefit your engine.

The catastrophic failures tied to MIVEC when upgrading the cams and valves springs has been a known issue for many years. Shortly after the issue arose we had come up with a solution. Higher engine acceleration rates cause the PID of the camshaft control to be unable to operate within its limits. Adding larger turbo’s that spool up above 4500 RPM negate advantages of having MIVEC control. Deleting the MIVEC altogether gave us consistent camshaft control. Locking the cam gears in place results in smoother power delivery as the ECU is not constantly trying to readjust for camshaft error. Consistent high rpm tuning and camshaft adjustability result in being able to dial in your power band more effectively.

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Old Jan 19, 2023 | 09:38 AM
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Idk, maybe it's my Honda roots in VTEC but deleting mivec just sound like an all around bad idea for power and drivability.
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Old Jan 19, 2023 | 02:55 PM
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You delete the exhaust mivec, not the intake. There is zero effect on reliability. And you want to leave the intake mivec in because even with large turbos it definitely helps with spool up.
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