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Installing your own clutch!

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Old Jan 29, 2010, 04:26 PM
  #31  
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very nice!
Old Jan 29, 2010, 05:40 PM
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Originally Posted by ►EvolutionX◄
If you did the 02 downpipe, you can do anything. Especially with that writeup.
The o2 was 4 hours. I'm glad I paid to have this done.
Old Jun 10, 2010, 05:57 AM
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awesome this will help out tons!
Old Jun 14, 2010, 03:06 PM
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Whoops!

Last edited by maperformance; Jun 14, 2010 at 03:25 PM.
Old Jun 24, 2010, 06:25 AM
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Not a bad write-up, but there's some time-savings to be had.
If you want to save some time:

-Axles don't need to come out. You can pull them off the t-case/trans, then swing the wheel hub outward so the axles can swing under the control arms to sit behind the control arms. That keeps them out of the way. You'll need to remove a small bolt securing the wheel speed sensor wire to the wheel well for clearance.

-Transfer case does not need to come out. This will save a ton of time. Once it's unbolted, you can push it off to the passenger side of the car and secure it with a locking strap. This also means you don't have to remove the drive shaft from the back of it or remove the ACD line.
If you do remove the ACD line YOU MUST BLEED THE ACD SYSTEM after the line is reconnected. I don't care if you clamp a hose, you're still getting air in the system after the clamp. The clamp will, however, help speed up your bleeding later.
Old Jun 24, 2010, 03:53 PM
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Whoops.

Last edited by maperformance; Jun 28, 2010 at 03:44 PM.
Old Jun 25, 2010, 03:43 PM
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Whoops.

Last edited by maperformance; Jun 28, 2010 at 03:44 PM.
Old Jun 25, 2010, 09:38 PM
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nice

awesome post,,, thanks man....
Old Jun 28, 2010, 03:18 PM
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Whoops!

Last edited by maperformance; Jun 28, 2010 at 03:44 PM.
Old Jun 30, 2010, 12:06 PM
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Originally Posted by maperformance
Whoops!
I yanked my trans out last night, thanks for the pics!

Some notes:
-I left all of the intercooler piping in place, except the BOV. I unhooked it and stuffed it in front of the IM.
-did not pull the front bumper off
-left o2 housing in place, but did pull downpipe (this how-to shows the MAP 1-piece o2-elim downpipe, that's prolly why it reads like that)
-we did not disconnect the driveshaft
-we did not fully remove the transfer case, it sits nicely on the frame w/o wrestling it out
-we dropped the subframe about 1" and hung it on its mounting bolts for the final 1" of clearance to get the trans free.
Old Jun 30, 2010, 01:21 PM
  #41  
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holy hell, this looks ridiculously involved
Old Jul 3, 2010, 05:49 PM
  #42  
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what is the did with the slide hammer and what are you pulling out exactly?

ACD is in the transfer case and the AYC is in the rear diff?

Whats the deal with pinching the acd line to the transfer case out? If you take the transfer case out that means you have to un-hook the acd line. If you do that you'll get air inside of it regardless if your pinch it or not.

Last edited by Djstorm100; Jul 3, 2010 at 05:53 PM.
Old Jul 4, 2010, 06:10 AM
  #43  
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Thanks for the write up, saved onto computer for next time. hopefully not anytime soon
Old Jul 14, 2010, 02:19 PM
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Originally Posted by Djstorm100
what is the did with the slide hammer and what are you pulling out exactly?

ACD is in the transfer case and the AYC is in the rear diff?

Whats the deal with pinching the acd line to the transfer case out? If you take the transfer case out that means you have to un-hook the acd line. If you do that you'll get air inside of it regardless if your pinch it or not.
The slide hammer is used to remove the output shaft. It runs though the transfer case and trans. The output shaft has a threaded hole so you can thread the end of the slide hammer in. We welded a bolt to a small slide hammer

We do not remove the transfer case. You can move it to the side and secure it away with a strap.
Old Jul 20, 2010, 11:03 AM
  #45  
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This write up is coming in clutch! haha Thanks MAP!


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