This is how I did my Custom Grill for my Ralliart.






Materials and tools Needed (Dremel Tool, Sand Paper, Bondo, Paint of Choice w/ Clear coat)




Bondo




Sand Paper




Paint




Step 1. Use the Dremel tool to cut of vertical plastic grill.



Step 2. Apply and spread Bondo to the surface of the grill where plastic was cut off.



Step 3. Let the Bondo putty dry, then sand grill surface until the desired texture.




Step 4. Make sure surface if smooth.




Step 5. Paint the Grill.



Step 6. Sand Grill to take away excess paint.



Step 7. Paint grill again until desired Color and texture it met.



Step 8. Apply clear coat to Grill.



Finished Product



***** Sorry I was not able to take pictures of the mesh grill and how I cut it. It's not that hard to do if you have a dremel tool. *****

Peace and I hope this helps.

 

wow, looks really nice

 

yea thats pretty cool, i thought you were gonna put some wire in there, but it still looks good. nice idea spraying in the house.

 

he did put wire in there. it is holding the Ralliart symbol...I think

 

Yup I did put the wire. Sorry no pics of how I cut the wire.

 

Can you please tell me how you took it off of the car.

 

pretty damn cool sir

 

How did you attach the mesh?

 

It is very easy to remove. There are a couple of little push pin type things on the top and a couple of little bolts. Took me all of 5 minutes to remove both of em.

 

I have to commend you on a VERY HIGH quality job on your grill. I have mine off and I think that when I decide that it is time to do something with it, I am going to do the same as yours. BIG thumbs up from me!

 

Cool job!!! Hey since you asked favor for me for some mitsu badges back in Manila, maybe you could do my grills on the Galant while I'm gone for 2 weeks?

 

Post New Pics With The Mesh!!!! I Wanna See The Hotness

 

Yeah, let's see the final result!!!


I'd also like to say that what I've seen so far is of superb quality!

 

very sweet job indeed. where did you get the extra RalliArt emblem to attach to the mesh?

 

Pictures! Pictures! Pictures! ...