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2009 Aussie RA - Tweaking and Tuning

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Old Nov 17, 2010, 02:32 PM
  #46  
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Originally Posted by razorlab
Something is up with your logging I think. How can you be at 218 load but only logging 1.6psi?
Hi Bryan.

Well spotted - I hadn't noticed that. The laptop on which logs are collected has EvoScan set to Metric"... so it's Bar. I loaded the logs into another PC for screenshots, and the setting must be "Imperial" on that one... so it used the wrong units.

Hey, I found your thread from back in Jan about the lower boundary table...

https://www.evolutionm.net/forums/ev...wer-bound.html

In this, there was a discussion on how this lower boundary table could be used to affect SST mid-gearshift (over)boost behaviour. Is this something I need to take into consideration? Can the short burst of retaded timing spool up the t/c?

Rich
Old Nov 17, 2010, 02:53 PM
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Yea you don't really need to worry about overboost between shifts with the dinky RA turbo.

I do find it odd your logging though that it won't follow the lower bound at WOT. That is pretty opposite off all the logging I have seen. I wonder what's up?
Old Nov 17, 2010, 04:20 PM
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Originally Posted by razorlab
Yea you don't really need to worry about overboost between shifts with the dinky RA turbo.
Yeah, don't mind me - just sifting information. Taking in what I need, discarding what I don't.

Originally Posted by razorlab
I do find it odd your logging though that it won't follow the lower bound at WOT. That is pretty opposite off all the logging I have seen. I wonder what's up?
Perhaps it's a ROM programming issue. Maybe the way this version ECU ROM works is a little different... or maybe there are simply more tables at work behind the scenes!

The critical test will be during on-track driving. If I continue to see knocksums of 7 and 8 during upshifts, that high octane spark map timing is getting pulled back in those regions. In the absence of any sensible lower boundary map usage on the part of the ECU, that's the only logical alternative I can see...

Rich

Last edited by richardjh; Nov 17, 2010 at 04:20 PM. Reason: Fixed quote.
Old Nov 20, 2010, 04:49 AM
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This SST "Lower Boundary Timing Map" usage sure is quite a puzzle!

I found this little gem. Just a single logged entry uses the lower boundary timing...

Code:
RPM      Load   Timing  TPS
----     ----   ------  ---
5063     224     11     87
5094     223     11     87
5156     221     11     87
5219     221     11     87
5250     219     12     87
5313     218     12     87
5344     218     12     87
5438     216     13     87
5469     214     13     87
5531     213     13     87
5531     212     13     87
5594     211     13     87
5594     210     13     87
5375     212     13     87
5000     220     11     86
4719     227      9     86
4594     232      9     86
4500     233      9     83
4500     232      9     72
4531     229      9     38
4438     196      4     34  <- Hello, lower boundary spark map!
4469     156     16     30
4594     123     20     27
I got the downshift occurring right when throttle-off began.
It's as if there is some TPS threshold at work here.


I've gone back through some old logs I took from the factory ROM (just with mode23 enabled), to see if the same sort of thing was evident there too. It was... just as inconsistent. But no direct TPS relationship apparent...

Found one set of upshifts at around 25% throttle that used the lower boundary map.

Another set of upshifts at 35% throttle didn't - they just followed the high octane spark map.

Moments later, another set of upshifts at 33% throttle. Used the stock lower boundary map again.


There isn't any pattern I can see. But that doesn't mean there isn't one. I'm just not smart enough to spot it.


When I next get some trackside playtime, we'll see how the engine management handles things... I really don't want to see any of that upshift knocksum activity!


Rich
Old Nov 21, 2010, 03:35 AM
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fun, 'aint it!
Old Nov 22, 2010, 04:25 AM
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Originally Posted by merlin.oz
fun, 'aint it!
Yeah, it kind of is, actually!


I got to retry some on-track testing - with the Lower Boundary map set a good 8* to 10* below the High Octane Spark Map where it counts.

The bad news is, my ECU didn't use timing values from that other table at WOT. It just used the straight "high octane" map.

Because I'd spotted this previously, the timing in that area was already retarded by a degree. I didn't see any significant upshift knock this time...

...but there was some nastiness occurring elsewhere.

Note that most knock occurs at points where swift load changes are occurring, due to my getting on/off the throttle rapidly. The part at the beginning is a straight-line run, and is clean...




If I'm reading all this correctly, I have work to do tidying up the transitions occurring as the throttle rolls on or off.


On the day, I applied a simple "blanket retard" (1* to 2*) at and above the cells showing knock... as I didn't have a lot of time to finesse things. After two reflashes, I got myself a lap with knocksum not exceeding 2. The trick will be to get the same result in a broad cross-section of conditions without necessarily going for the scorched earth policy.

So I'll probably be rolling back to the "first run" map to try a more surgical approach when I get the chance.



I'm a little interested/concerned in the load values reported during the top part of 4th gear...




What's the deal with the oscillating load? Is this something to do with the higher road speed affecting air pressure baro readings?

It didn't seem to upset the timing, boost or anything.

Or perhaps my car had just hit 88mph. If anyone can send me the address for logging the Ralliart's flux capacitor, I'd very much appreciate it. :P

Rich
Attached Thumbnails 2009 Aussie RA - Tweaking and Tuning-run2_map015.jpg   2009 Aussie RA - Tweaking and Tuning-run2_map015_part.png  
Old Nov 22, 2010, 10:01 AM
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Richard, are you logging a wideband? You might be chasing your tail on a bunch of this without knowing what your AFR is.

As far as the zigzag load... The Evo 10 / RA runs a type of pseudo speed density where the ECU bounces between MAF and MAP lookup tables. What you are logging is when it does this and the MAP lookup table is too far from actual load.
Old Nov 22, 2010, 03:52 PM
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Originally Posted by razorlab
Richard, are you logging a wideband? You might be chasing your tail on a bunch of this without knowing what your AFR is.
Ah yes, the fun I've already had with my Quest for Wideband - and I'm still yet to get a single logged reading. The first Innovate WB02 was dead on arrival. They have shipped me a replacement controller unit - still in transit. At this rate, I won't be in a position to actually install and test until January, as the "silly season" is particularly silly this year!

At the very least, though, my latest timing tweaks get me a safe starting point for on-track testing when the new LC-1 arrives - I'll be able to log AFR in a variety of conditions without knocksum spikes dirtying up the logs.


Originally Posted by razorlab
As far as the zigzag load... The Evo 10 / RA runs a type of pseudo speed density where the ECU bounces between MAF and MAP lookup tables. What you are logging is when it does this and the MAP lookup table is too far from actual load.
Brilliant, thanks for that.

Rich
Old Nov 22, 2010, 04:16 PM
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Originally Posted by richardjh

Brilliant, thanks for that.

Rich
To clean up the zig-zag stuff you will want to tweak the MAP table to get the load closer to your logged load. I'd be a little careful messing with that table without a wideband however...
Old Dec 16, 2010, 10:42 PM
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ok, a draft pdf of my tuning guide for the EvoX and RALLIART is up and available on our local 4g63/MEEK site.

It is 13mb, not much I can do about that, except maybe make it bigger!

Its a draft, so I would like useful feedback on errors and typos and whatever you think.

here is the link

http://www.4g63evolution.net/viewtop...8&p=7444#p7444

Dave
Old Dec 17, 2010, 02:43 PM
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Dave - check the link. It gave me a 404. I got the doc by registering at 4g63 - brilliant piece of work, many thanks.

Any thing you can add around the SST would be appreciated.
Old Dec 22, 2010, 04:10 AM
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Great document! Nice work, Merlin.

Rich
Old Jan 2, 2011, 07:50 AM
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Happy 2011, everyone!


I'm finally on the road with a functioning Innovate LC-1 wideband, logged via EvoScan.

Tonight, I went out and put in 4-5 runs in 3rd gear. Here's a quick chart from one run... of boost (in BAR, not PSI - sorry to all you Imperials ) and AFR...



Note: All runs were very consistent indeed - same boost curve, same fuelling. Nice!


So, it's now time to play with EcuFlash again!


First off, I'll be wanting that boost curve a little less peak-and-trough. That means poring over Merlin's mega guide PDF and learning all about boost control.

** Something I noticed in this area... T the definition for the Reactive Solenoid WGDC Correction Interval (Low Gear Range) in the EcuFlash XML I'm using seems to point to a strange value. This setting is apparently 27 - which would be 2.7 seconds, would it not? I can't quite believe the address in the XML is accurate.

The Reactive Solenoid WGDC Correction Interval (High Gear Range) from my stock map is reading 7... also odd, as Merlin's tuning guide indicates this should have a value of 10 when stock.

So there's some sanity-checking to be done before I get changing anything!


Once the boost is a bit cleaner, I'll have a crack at getting better AFRs. The mantra I've read in this (and other) Evo X forums goes along the lines of...

- Aim at AFR around 12.5 for spool-up.
- By max torque/boost, drop to 11.5.
- Hold 11.5 until 5500rpm/6000rpm.
- Drop down gradually from 11.5 to 11.2 by redline.

In contrast, by vehicle seems to:

- Bounce around between 12.5 and 13.5 for spool-up.
- Hits 12.5 by peak boost (3300rpm).
- Drops to 11.0 by 4000rpm.
- Blunders up to 11.3 at 6500rpm, before racing for high 10s...
- ...with a hint of getting slowly leaner again over 7000rpm.

Plenty to do, plenty to do...


Rich
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Old Jan 2, 2011, 05:46 PM
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Evo 10 + RA's have them as 7 from the factory
Old Jan 2, 2011, 07:10 PM
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Hi Bryan.

Great - so my "High Gear" def is good! What's the story with the "27" value for the "Low Gear" value?


Will it be advantageous to do the following?...

- Reduce the "Reactive Solenoid WGDC Correction Interval (High Gear Range)" from 7 to 3.

- Halve all values in the "Reactive Solenoid Turbo Boost Error Correction" table... smaller adjustments because the ECU will be error-correcting the boost curve more frequently?


I want to get a smoother boost curve before I hit the AFR tuning. Right now, it hits 1.6 bar -> 1.4 bar -> 1.5 bar -> 1.6 bar, before starting its tail-off. This seems like a good place to start getting some experience in ECU boost control.


edit: Until I can confirm the validity of that Low Gear Correction Interval "27" value (and fully understand it), I won't be adjusting anything. Like, is it really 2.7 secs? Is it even used? Should that be adjusted too? etc. etc.


Rich

Last edited by richardjh; Jan 2, 2011 at 07:21 PM.


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