Notices
Evo Engine / Turbo / Drivetrain Everything from engine management to the best clutch and flywheel.

The not-so-offical EVO 9 ECU tuning thread

Thread Tools
 
Search this Thread
 
Old Nov 30, 2005 | 04:30 PM
  #316  
Terry S's Avatar
Evolved Member
iTrader: (2)
 
Joined: Mar 2004
Posts: 717
Likes: 0
From: Tustin, CA
Originally Posted by Turbo-Ron
I think a running summary chart with whp and torque would help to avoid repeated questions!
Not sure if I have these ballpark figures right (not accounting for 91 oct. vs 93 oct. tuning or boost level )
Anyone feel free to correct my crude approximations / distinguish oct, boost psi, etc.

VIshnu Performance / Dyno Dynamics Dynamometer:

stock VIII 210 / ?
Stock IX 230 / ?
Stock IX with flash 250 / ?
IX with flash + exhaust 300 / 300
IX with flash + exhaust + intake ?
*NOTE* Please note that the dyno #'s from this thread is from 1 Evo 9. These numbers are probably subject to change pending other test cars (hopefully including mine )

The following is info taken from posts within this thread:

Stock 2.0 WRX--> 160-165whp
Stock STi--> 215-220whp
Stock 03-04 EVO 8--> 200-205whp
Stock 05 EVO 8--> 210-215whp
Stock 06 EVO 9--> 230-235whp
EVO 9 w/Tune--> 265-270whp
EVO 9 w/Tune&TBE--> 290-295whp
Stock Porsche 993tt-->300-305whp
Stock Porsche 996tt-->315-320whp

I am assuming all #'s are on 91 octane.

Terry S
Old Nov 30, 2005 | 04:56 PM
  #317  
Noize's Avatar
EvoM Administrator
20 Year Member
Liked
Loved
Community Favorite
iTrader: (24)
 
Joined: Mar 2003
Posts: 8,849
Likes: 138
From: Franklin, TN
Originally Posted by Turbo-Ron

IX with flash + exhaust + intake ?
When hell freezes over.
Very few of us Vishnu guys run intakes. There will be an easier way to make more repeatable power for the IX than an intake.
Old Dec 1, 2005 | 01:35 AM
  #318  
pio!pio!'s Avatar
Newbie
 
Joined: Mar 2003
Posts: 30
Likes: 0
From: Downey, CA
I can't wait to see
IX + flash + exhaust + turbo + injectors + fuel pump
Old Dec 1, 2005 | 01:51 AM
  #319  
Vishnu_Evo8's Avatar
Evolved Member
iTrader: (6)
 
Joined: Jan 2004
Posts: 1,610
Likes: 0
From: Hercules
i want to see 350 on race gas.. i cut 337 on race gas, and that was an agressive tune.
Old Dec 1, 2005 | 08:50 AM
  #320  
EVOQUICK's Avatar
Evolving Member
iTrader: (5)
 
Joined: Dec 2003
Posts: 268
Likes: 0
Originally Posted by shiv@vishnu
On 91oct, it comfortably made anywhere from 290-295whp. On 93oct, it made 305-310whp. I have some more IX to tune during the next 2 week introdructory special so I'm eager to see how much tweaking is necessary to adapt the map to different cars.

Cheers,
Shiv

What is the boost at during that run?
What does it fall off to by red line?

How big of an improvement you would expect with mbc set to around 21psi and cat delete on 93 octane??

I would appreciate your answer.
Thanks
Old Dec 1, 2005 | 01:37 PM
  #321  
EVIL MR's Avatar
Evolved Member
20 Year Member
iTrader: (5)
 
Joined: Jul 2004
Posts: 974
Likes: 0
From: ORLANDO
WHAT HE SAID?????
Originally Posted by EVOQUICK
What is the boost at during that run?
What does it fall off to by red line?

How big of an improvement you would expect with mbc set to around 21psi and cat delete on 93 octane??

I would appreciate your answer.
Thanks
Old Dec 2, 2005 | 12:07 PM
  #322  
shiv@vishnu's Avatar
Thread Starter
Evolved Member
iTrader: (20)
 
Joined: Mar 2003
Posts: 4,941
Likes: 0
From: Danville/Blackhawk, California
Originally Posted by EVOQUICK
What is the boost at during that run?
What does it fall off to by red line?

How big of an improvement you would expect with mbc set to around 21psi and cat delete on 93 octane??

I would appreciate your answer.
Thanks

Boost falls off to 16psi by redline. It peaks at 21-22 between 4000-5000rpm.

I don't like to use MBCs on street cars since it totally eliminates the ability of the stock ECU to pull back boost when detonation occurs (as the IX's ECU is now capable of doing). The "downside" of using the factory boost control system over a ball-and-spring MBC is that there will be boost taper at high rpm. So instead of holding 20-21psi at redline, you will only hold 16-17psi. The extra 4-5psi at 7800rpm is worth perhaps only 10whp since the turbo is way out of its efficiency range. It's nice to say that you are holding boost to redline but it's not necessary the healthiest or safest way to squeeze out the last few %.

As the the test-pipe, we usually see 15-20whp with them installed. 93oct, as illustrated in the dyno results I posted up, was worth 15whp over the 91oct map.

shiv
Old Dec 2, 2005 | 12:55 PM
  #323  
taumax's Avatar
Newbie
 
Joined: Mar 2005
Posts: 62
Likes: 0
From: Dearborn
So how does the WORK flash manage to use the factory boost control system (plus their "improved" vacuum hose) and maintain boost all the way to redline?

Isn't t just a simple matter of finding the calibration table in the stock ECU and modifying it?

Originally Posted by shiv@vishnu
Boost falls off to 16psi by redline. It peaks at 21-22 between 4000-5000rpm.

I don't like to use MBCs on street cars since it totally eliminates the ability of the stock ECU to pull back boost when detonation occurs (as the IX's ECU is now capable of doing). The "downside" of using the factory boost control system over a ball-and-spring MBC is that there will be boost taper at high rpm. So instead of holding 20-21psi at redline, you will only hold 16-17psi. The extra 4-5psi at 7800rpm is worth perhaps only 10whp since the turbo is way out of its efficiency range. It's nice to say that you are holding boost to redline but it's not necessary the healthiest or safest way to squeeze out the last few %.

As the the test-pipe, we usually see 15-20whp with them installed. 93oct, as illustrated in the dyno results I posted up, was worth 15whp over the 91oct map.

shiv
Old Dec 2, 2005 | 02:52 PM
  #324  
shiv@vishnu's Avatar
Thread Starter
Evolved Member
iTrader: (20)
 
Joined: Mar 2003
Posts: 4,941
Likes: 0
From: Danville/Blackhawk, California
Originally Posted by taumax
So how does the WORK flash manage to use the factory boost control system (plus their "improved" vacuum hose) and maintain boost all the way to redline?
From what I've seen, it doesn't hold 20psi to redline. But that's just from what I've logged with my dyno. Certainly not definitive.

Isn't t just a simple matter of finding the calibration table in the stock ECU and modifying it?
Yes, we have access to the boost table and, at 100% duty cycle at 7500rpm, boost is 16-17psi. Replacing the boost hose with one with a smaller diameter restrictor will allow you to get the same effective bleed at a lower duty cycle. Which means a greater bleed at a the same duty cycle, which means more boost. However, a bleed-type boost control device, by nature, doesn't regulate boost like a ball and spring type which stays closed until the desired boost is reached. Hence a bit more table.

shiv
Old Dec 2, 2005 | 06:39 PM
  #325  
SaabTuner's Avatar
Evolving Member
 
Joined: Jul 2005
Posts: 274
Likes: 0
From: Davis, California
Originally Posted by shiv@vishnu
It's nice to say that you are holding boost to redline but it's not necessary the healthiest or safest way to squeeze out the last few %....

shiv
Besides that, what's the point in running the same boost to redline, a "nice" boost curve? I'd rather see a nice air-mass/combustion curve.

"Boost" isn't very meaningfull anyway since the static pressure variable it measures changes with different gas speeds and directions. You could probably calculate the velocity of the air at the pressure sensor's location and use that to find the pressure drop caused by the movement of the gas. Then you could say, "Well I would have xx.x lbs of boost pressure to redline if it weren't for the Bernoulli Principle!"

Also, for those people who like the spool-up of the MBC, you can run a ball-spring MBC which is set to open a psi or two below what the ECU wants. That way the wastegate is held completely shut until juuust before you reach max boost. A lot of the Saabers do that. Seems to work ok if you do it correctly.

-Adrian
Old Dec 2, 2005 | 07:18 PM
  #326  
shiv@vishnu's Avatar
Thread Starter
Evolved Member
iTrader: (20)
 
Joined: Mar 2003
Posts: 4,941
Likes: 0
From: Danville/Blackhawk, California
Good points
Old Dec 2, 2005 | 08:28 PM
  #327  
SaabTuner's Avatar
Evolving Member
 
Joined: Jul 2005
Posts: 274
Likes: 0
From: Davis, California
Originally Posted by shiv@vishnu
Good points
Hey, Shiv, there was one other thing I was thinking-of, since the Evo 9 ECU can adjust boost for knock. I wouldn't dare to presume that I should tell you how to tune, but, I think you might find this tid-bit interesting ...

In order to get the most power possible, especially on lower-grade fuels, Saab has been tayloring the boost, fuel, and timing curves such that the EGT remains constant as the knock threshold drops. So, if timing is pulled, which would raise the EGT, fuel is added, or boost subtracted, until the EGT is the same as before. That way, they could tune the primary (zero knock-retard) map with the EGT already at the limit, instead of mapping it a little more conservatively in anticipation of some unknown amount knock retard which would push up the EGT even more.

There is one caveat, however: Saab's Trionic ECUs have waaaaay way way more sensitive knock-sensing systems than the Evo's "microphone" knock-sensing system. You'd still have to be at least a little more conservative with the Evo.

Still ... I thought you might find that at least somewhat interesting. Hopefully, anyway.

-Adrian
Old Dec 2, 2005 | 08:33 PM
  #328  
Turbo-Ron's Avatar
Evolved Member
 
Joined: Sep 2002
Posts: 1,061
Likes: 0
From: Miami, FL
Originally Posted by Noize
When hell freezes over.
Very few of us Vishnu guys run intakes. There will be an easier way to make more repeatable power for the IX than an intake.
Really?! - how about a drop in filter?!
Old Dec 2, 2005 | 11:19 PM
  #329  
Doogie Howser's Avatar
Evolved Member
iTrader: (2)
 
Joined: Apr 2005
Posts: 866
Likes: 0
From: SNA / EWR
Originally Posted by Turbo-Ron
Really?! - how about a drop in filter?!
that works
Old Dec 3, 2005 | 08:01 AM
  #330  
taumax's Avatar
Newbie
 
Joined: Mar 2005
Posts: 62
Likes: 0
From: Dearborn
Question

SaabTuner,

Interesting stuff indeed! Does Saab use an EGT sensor for feedback? If not, how do they know that they are keeping the EGT at the right setpoint?

Originally Posted by SaabTuner
Hey, Shiv, there was one other thing I was thinking-of, since the Evo 9 ECU can adjust boost for knock. I wouldn't dare to presume that I should tell you how to tune, but, I think you might find this tid-bit interesting ...

In order to get the most power possible, especially on lower-grade fuels, Saab has been tayloring the boost, fuel, and timing curves such that the EGT remains constant as the knock threshold drops. So, if timing is pulled, which would raise the EGT, fuel is added, or boost subtracted, until the EGT is the same as before. That way, they could tune the primary (zero knock-retard) map with the EGT already at the limit, instead of mapping it a little more conservatively in anticipation of some unknown amount knock retard which would push up the EGT even more.

There is one caveat, however: Saab's Trionic ECUs have waaaaay way way more sensitive knock-sensing systems than the Evo's "microphone" knock-sensing system. You'd still have to be at least a little more conservative with the Evo.

Still ... I thought you might find that at least somewhat interesting. Hopefully, anyway.

-Adrian



All times are GMT -7. The time now is 11:49 PM.