head build
#17
Evolved Member
iTrader: (1)
It should help flows and allow air to flow easier. It should get you more power since there is less restrictions no matter which turbo you have. Just touch up and don't go crazy on it.
In additon, while head is out, clean up any carbon build up on your valves (ususally exhaust valves), pistons, and exhaust ports. Remember, the porting to a gasket should have a smaller opening then the port after a gasket. For example, the head exhaust opening should be slightly smaller then exhaust manifold gasket. The exhaust manifold should be as big as gasket opening. You can try to port both sides to exactly the same size as gasket (which is best), but you don't have any "play" for installation. What I mean is that when you bolt the manifold up to head, does it line up exactly? I believe that if you have upflow pieces slightly smaller, you don't need to worry about a perfect alignment when installing.
#18
Evolved Member
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Also, be careful when porting aluminum. It is much softer than exhaust manifold (iron) and you need to be gentle to avoid taking off too much metal too quickly. I started with a carbide burr for iron moving to grinding wheels. Stick to grinding wheels and WD40 for aluminum.
#20
Evolving Member
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If you can avoid pulling head, then wait. But if you already have head off, I would spend some time with grinder wheel and smooth out as much as you could. I have not taken off my head yet, but I'm sure I will smooth everything out (just enough and nothing more). When I pulled my turbo to install HTA71, I match ported and smoothed exhaust manufold, aftermarket O2, and turbo 10.5 hot side. Here's a picture of exhaust manifold:
It should help flows and allow air to flow easier. It should get you more power since there is less restrictions no matter which turbo you have. Just touch up and don't go crazy on it.
In additon, while head is out, clean up any carbon build up on your valves (ususally exhaust valves), pistons, and exhaust ports. Remember, the porting to a gasket should have a smaller opening then the port after a gasket. For example, the head exhaust opening should be slightly smaller then exhaust manifold gasket. The exhaust manifold should be as big as gasket opening. You can try to port both sides to exactly the same size as gasket (which is best), but you don't have any "play" for installation. What I mean is that when you bolt the manifold up to head, does it line up exactly? I believe that if you have upflow pieces slightly smaller, you don't need to worry about a perfect alignment when installing.
It should help flows and allow air to flow easier. It should get you more power since there is less restrictions no matter which turbo you have. Just touch up and don't go crazy on it.
In additon, while head is out, clean up any carbon build up on your valves (ususally exhaust valves), pistons, and exhaust ports. Remember, the porting to a gasket should have a smaller opening then the port after a gasket. For example, the head exhaust opening should be slightly smaller then exhaust manifold gasket. The exhaust manifold should be as big as gasket opening. You can try to port both sides to exactly the same size as gasket (which is best), but you don't have any "play" for installation. What I mean is that when you bolt the manifold up to head, does it line up exactly? I believe that if you have upflow pieces slightly smaller, you don't need to worry about a perfect alignment when installing.
the gasket openings are quite a bit larger than the ports need to be. the real work on the intake side is down in the port at the throat and bowls.
that video is just polish work, the guy didnt reshape or actually move any metal. its going to be better than it was, but minimally, especially for the effort.
#21
Evolved Member
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that port work accomplishes nothing. why would making the last 1/2" of the port make it flow better when you dont touch the other 10" ?
the gasket openings are quite a bit larger than the ports need to be. the real work on the intake side is down in the port at the throat and bowls.
that video is just polish work, the guy didnt reshape or actually move any metal. its going to be better than it was, but minimally, especially for the effort.
the gasket openings are quite a bit larger than the ports need to be. the real work on the intake side is down in the port at the throat and bowls.
that video is just polish work, the guy didnt reshape or actually move any metal. its going to be better than it was, but minimally, especially for the effort.
As for head, theory is to have larger diameter after each joint for smoother flows. Factory is small diameter into large gasket diameter, then back to small diameter (all 90 degrees). So if piece after gasket is match ported, air doesn't hit 90 degree reduction after gasket and gets clogged there. It would smoothly get compressed back with a port.
By smoothing out imperfections, it has to flow better along walls (fluid dynamics). I wouldn't tell OP to redesign his factory throat and bowls because he has no way of knowing how that affects air flows to valves and how fuel mixes. The factory has a curvature to divert air to the valve openings while many machine shops just shaves all that off.
Anyway, all I was saying is to do a little more to help his head if he already has it off, not to spend a lot of money and send to machine shop for head work.
#23
Evolved Member
iTrader: (1)
I just skimmed through Buschur's exhaust manifold porting thread and see what you're saying about gasket match porting. I guess I'm losing power on my setup.
I need to go through the thread a few more times to fully understand.
I need to go through the thread a few more times to fully understand.
that port work accomplishes nothing. why would making the last 1/2" of the port make it flow better when you dont touch the other 10" ?
the gasket openings are quite a bit larger than the ports need to be. the real work on the intake side is down in the port at the throat and bowls.
that video is just polish work, the guy didnt reshape or actually move any metal. its going to be better than it was, but minimally, especially for the effort.
the gasket openings are quite a bit larger than the ports need to be. the real work on the intake side is down in the port at the throat and bowls.
that video is just polish work, the guy didnt reshape or actually move any metal. its going to be better than it was, but minimally, especially for the effort.
#24
let me ask yall something because ive searched everywhere and everyone says something different...if i pull the head and install the headstuds do i use the moly lube on the part that goes into the block and on the top where the nut goes or just on the top? some people say to not use lube on the part that goes into the block and some say to...i tried calling arp but cant get in touch with them...
#25
Evolved Member
iTrader: (1)
let me ask yall something because ive searched everywhere and everyone says something different...if i pull the head and install the headstuds do i use the moly lube on the part that goes into the block and on the top where the nut goes or just on the top? some people say to not use lube on the part that goes into the block and some say to...i tried calling arp but cant get in touch with them...
Just as a safety, I may check the torque yearly since I'll probably be boosting 30 psi.
#29
Evolving Member
iTrader: (1)
a gasket match is basically making a bulge part of the way through an otherwise continuous path.
for someone new to porting, its a good start to just clean up the casting flash, and smooth out sharp edges. once you get more advanced you can start reshaping ports, but it generally requires a systemic approach to be the most effective.
i was feeling froggy the day i chopped up my head and posted some pictures and short descriptions. https://www.evolutionm.net/forums/ev...ead-today.html
Last edited by TrendSetter; Mar 6, 2018 at 04:48 AM.
#30
Evolving Member
iTrader: (1)
let me ask yall something because ive searched everywhere and everyone says something different...if i pull the head and install the headstuds do i use the moly lube on the part that goes into the block and on the top where the nut goes or just on the top? some people say to not use lube on the part that goes into the block and some say to...i tried calling arp but cant get in touch with them...
then i set the head gasket and head on, then use an acid brush and plenty of the arp lube, put it on the head surface where the washer goes, put some on the threads of the stud, then both sides of the washer, then the bottom of the nut, and put a little bit inside the threads of the nut. its very important to be liberal with the arp lube.
as for the 1x1 subject. ive never needed to do it, but i would if the opportunity came up. im on the cavalier end of the spectrum when it comes to stuff like that though.
good luck.