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Old Jul 15, 2025 | 10:13 AM
  #16  
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From: Pinckney, Michigan
Originally Posted by ViciousLSD
maybe he hasn't disconnected the clutch switch? i got rid of that early on. I did have a motor where the crank sensor touched the plate when pressing the clutch (a problem with the build)
I had something similar with my setup recently. The crank plate hit something and ****ed it all up so now i went with a Kiggly trigger. Still waiting on my fire up though which pisses me off. its been 3 months and all they need to do is put oil in it, trans fluid in and fluid for the rear end and start thing ****ing thing.
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Old Jul 15, 2025 | 11:03 AM
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From: Rossville
Originally Posted by CurseDSM
The discoloration is cause there is to much power there. What size wire do you have from the battery to that link both on the main and secondary spots on top? It def looks like the 140 amp is getting way to many amps and its getting warm. I would say for that 4 guage wire or 2 guage wire depending on how far that is away from the battery. If it is less then 13 ft I would stick with 4 guage anything over that is overkill and I would suggest a fuse from battery to there or a braker of some sort. If its longer then 13 ft I would go with the 2 guage. Being our cars aren't that big I am guessing 4 guage wire would be enough to do the job and not overheat that.

Now something to touch on.

Crank walk although possible on an evo 8 or 9 is unlikely. Most of the problems with crank walk was due to design of the thrust bearings in the early 95 -96 7 bolt motors in the early dsm years. Although I have seen problems with crank walk with evos it was due to not using correct thrust bearings in the engine and they eat themselves and yeah crank walk. This is why we use tri metal bearings in our cars. Anything else will not work. Most of the time crankwalk will affect the clutch not the starter, this is why i asked about your dump tube. Mine was basically blowing on my starter causing it to not work sometimes. I fixed that by extending my dump tube past the starter and position it where it will not blow on it at all. So if your car did infact crankwalk I would suggest you find out which thrust bearing failed and contact the engine builder and say hey you ****ed up. If you say well its never been touched I will call bs being to my knowledge, I have never seen an oem motor have this issue, not to say its not possible but highly unlikely.

So back to this fusible link

It looks like you have infact redone some of the wires going to the starter and alternator am I correct? I say this by going off the pic you posted. If so I would change the wires to 4 guage going to the Alternator and 10 guage wire to the starter post should be ok. This should give you proper voltage across everything and less draw when cranking. Make sure as well all your grounds are the same guage as your power wire. That is important as well. Hope that helps some in this for anyone else doing this.

so mine was a built engine. And unfortunately it did crank walk. Pushed it off the dyno and you could move it back and forth. Dropped the oil pan and thrust bearings were in the pan..

didn’t even put 1,000 miles on the engine. I did have a super agressive clutch and did not disconnect the clutch pedal. So could have been just dumb luck between trying to start it all the time and it just finally failed or could have been a bad build. Not sure.
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Old Jul 15, 2025 | 11:06 AM
  #18  
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From: Rossville
Originally Posted by ViciousLSD
maybe he hasn't disconnected the clutch switch? i got rid of that early on. I did have a motor where the crank sensor touched the plate when pressing the clutch (a problem with the build)

correct. I did not… I had a qm 8 leg.. but I always had a starting issue with the car from 0miles to when it finally failed. But it is what it is. I always had an idea it was Crankwalk but didn’t want to believe it.. when the car would run I would push the clutch in and the rpm would drop and almost want to cut off.. always thought most likely it was tube bc car was on base map only..

finally took it on the dyno and managed to do 4pulls and it was done. Cut off and we couldn’t get it started.. when we did with brake clean oil pressure was 6psi.. pushed it off and took it home.. dropped the pan and both thrust bearings was in the oil pan..

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Old Jul 15, 2025 | 11:13 AM
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From: Pinckney, Michigan
Originally Posted by kanovic
so mine was a built engine. And unfortunately it did crank walk. Pushed it off the dyno and you could move it back and forth. Dropped the oil pan and thrust bearings were in the pan..

didn’t even put 1,000 miles on the engine. I did have a super agressive clutch and did not disconnect the clutch pedal. So could have been just dumb luck between trying to start it all the time and it just finally failed or could have been a bad build. Not sure.
I hope you took it back and said fix it. Really sorry to hear that man that totally sucks. Was it a reputable shop who built the engine or was it someone who just builds engines? Hopefully they rebuilt it with proper stuff this time around and if it fails again I'd throw that **** through their window lol.
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Old Jul 15, 2025 | 11:32 AM
  #20  
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From: Rossville
Originally Posted by ViciousLSD
maybe he hasn't disconnected the clutch switch? i got rid of that early on. I did have a motor where the crank sensor touched the plate when pressing the clutch (a problem with the build)
Originally Posted by CurseDSM
I hope you took it back and said fix it. Really sorry to hear that man that totally sucks. Was it a reputable shop who built the engine or was it someone who just builds engines? Hopefully they rebuilt it with proper stuff this time around and if it fails again I'd throw that **** through their window lol.
it was a guy that worked for cicio performance and other shops. It is what it is. I parted the car out lol.. it’s all in pieces and most of it is gone. I am done with the build life. Staying with stock block Evo’s for now. 400/500awhp call it a day. Reliable and fun.

bought a 06Mr with a stock block and a built head from English. Fp black and done. Although I am having issues now with the fp leaking oil at the housing lol
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Old Jul 15, 2025 | 12:34 PM
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I dont have 500hp but I keep losing engines 3x boucing on the revlimiter. I did lose 1 during the break-in drive. the engine locked up at the crank but its salvageable. I still paid for the redo(i installed at home). just glad eagle 94mm cranks are in stock. I dont know exactly what happened but it was showing bits in the oil during initial idle but humans(we, not just the builder) dont really want to pull out at that point. I'm not sure why this seem common. after that the car blew the radiator and showing sign of head gasket leak. had to shell out for that redo also. evo life sucks. i've used several reputable builders. I just pay up and I just hope they learned something. I might get a backup engine and that would be the last ( i think)
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Old Jul 15, 2025 | 12:53 PM
  #22  
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From: Rossville
Originally Posted by ViciousLSD
I dont have 500hp but I keep losing engines 3x boucing on the revlimiter. I did lose 1 during the break-in drive. the engine locked up at the crank but its salvageable. I still paid for the redo(i installed at home). just glad eagle 94mm cranks are in stock. I dont know exactly what happened but it was showing bits in the oil during initial idle but humans(we, not just the builder) dont really want to pull out at that point. I'm not sure why this seem common. after that the car blew the radiator and showing sign of head gasket leak. had to shell out for that redo also. evo life sucks. i've used several reputable builders. I just pay up and I just hope they learned something. I might get a backup engine and that would be the last ( i think)
seems the common theme lol. Glad you still have the motivation to keep going. I just got tired of having a car in the garage and not be able to drive it lol.. go the Mr and iv put more miles on it in 3days then I did my built in in over a year lol
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Old Jul 21, 2025 | 01:32 PM
  #23  
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Originally Posted by kanovic
yes. Crank walk


as for the evo x fusible link part. The started should go to the top where the main battery power comes in. The factory harness does not have any fuse or anything for the starter it self either
Damn man - I see that you parted ways with it but I'm sorry to hear that.

Reason I ask is my starter is making God awful scraping/screeching sound when it starts up and just continues while the car is running. I'm hoping it's just the starter and NOT crank walk as there's really no other symptoms currently. New starter coming this week hopefully.

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Old Jul 21, 2025 | 02:53 PM
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From: Houston
maybe your relay is sticking? does it have the same noise if you power the starter directly?
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Old Jul 21, 2025 | 06:57 PM
  #25  
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From: WI
Originally Posted by LV///R
Damn man - I see that you parted ways with it but I'm sorry to hear that.

Reason I ask is my starter is making God awful scraping/screeching sound when it starts up and just continues while the car is running. I'm hoping it's just the starter and NOT crank walk as there's really no other symptoms currently. New starter coming this week hopefully.
I had this issue with a replacement starter. The gear was sticking on the flywheel somehow and not retracting as it should.

Vicious has a good idea too, check the relay.
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Old Jul 22, 2025 | 05:23 AM
  #26  
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Originally Posted by ViciousLSD
maybe your relay is sticking? does it have the same noise if you power the starter directly?
I'm wondering the same - I have a new relay coming tomorrow to try just out of curiosity.

Originally Posted by schuhie
I had this issue with a replacement starter. The gear was sticking on the flywheel somehow and not retracting as it should.

Vicious has a good idea too, check the relay.
I also have a new starter coming, along with rebuild parts for my existing one. Should know more shortly, hopefully.
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Old Jul 23, 2025 | 11:04 AM
  #27  
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Funny thing is I put 2 of my starters together (original one that ground the flywheel, the newly remanned one that failed in 2 months) and it actually started without grinding lol. Albeit, there was a slight little hiccup it seemed at start up, but fired every time.

I just got an AC Delco remanned one and it's as smooth as butter. I just hope I can become sane again after all of this.
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