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Ball Bearing Turbo Conversions

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Old Jul 18, 2004 | 11:54 AM
  #76  
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Originally Posted by MalibuJack
The process I was going to use was to have the wheel CNC machined, Not sure what material to move from, I know of a shop that has a 4 axis CNC machine that does turbines for jet engines.. I think their stuff should be adequate.. CNC machining from billet will be much stronger than castings, and the shape is too complex to do forgings unless you forge the blanks and CNC cut the blades..
Sure, they can do it I'm sure-it's not done this way commercially because no one really wants a $500 compressor blade, which is what you will end up looking at when this is done. Then you have the issue of the compressor housing being too small to machine to accept a larger wheel. It can be machined to accept a larger wheel, but not a wheel that will be large enough to make any sort of performance gain. PLUS there are no commercially available compressor covers that are reverse rotation oriented.
Old Jul 18, 2004 | 12:40 PM
  #77  
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Yeah, thats what I was afraid of..
Old Jul 19, 2004 | 05:30 AM
  #78  
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Malibu Jack, please keep us informed as to your progress. I am very interested!
Old Jul 19, 2004 | 07:52 AM
  #79  
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I saw a few posts about how expensive the 10.5 Ti turbos were, but they aren't that expensive.

http://linux.forcedperformance.net/m...ode=Lancer_EVO
Old Jul 19, 2004 | 08:24 AM
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Those are conversions.. Same thing I'm doing.. Keep in mind prior to these housings becoming available, getting the 10.5 housing and titanium components together in one package was only something found on the Evo 6.5 TME and although these turbos were produced, they weren't commonly available. With the new 10.5 castings becoming more widely available it (should be) possible to convert any 9.5 turbo, not just the titanium to the more desirable larger nozzle housing.

As far as I can tell, its just a matter of swapping the housing therefore you can get a 9.8 titanium turbo for $500 and the housing for $250.. If there is no other work involved its definitely a major worthwhile upgrade.. HOWEVER I suspect there may be some other things that have to be done, but we'll know this week.

BTW, I have not yet heard back from Forced Performance about converting my turbo to Ballbearing, but I don't see it being very expensive, and its likely if they see demand for the product and its cost effective for them to sell you might see the converted turbo with a BB Centersection and other goodies all in one package..but you can see how the costs can go up to buy them complete.

The only thing I don't know is what tangeble gains the bigger nozzle offers, I suspect its much better at sustaining boost at higher RPM but may be slightly slower to spool, therefore the Titanium components levels it back down.. I can see that the BB conversion would also lower the spool. Then you have to address increasing the volume of air into and out of the turbo which none of this so far addresses..
Old Jul 19, 2004 | 08:57 AM
  #81  
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Those aren't conversions, those are brand new EVO 6.5 TME's.
Old Jul 19, 2004 | 09:25 AM
  #82  
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And CHEAP!

Now where's my credit card?
Old Jul 19, 2004 | 10:08 AM
  #83  
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Originally Posted by gilligan04
Those aren't conversions, those are brand new EVO 6.5 TME's.
There are very few original 6.5 turbos out there..

At that price its likely they took a 9.8 titanium turbo and put a 10.5 housing on it, since that is about what it costs for a 9.8 turbo and 10.5 housing and an hour or two of labor. Good news is these parts are becoming more commonly available now so the prices for the good stuff are getting better..

regardless they are the same as the TME turbo though, e-mail them for yourself.. If that is the case, it does qualify it as a conversion.

It should be real easy to swap the housing on the more commonly available 9.8 titanium turbo with the 10.5 housing, and it costs about the same so its definitely a worthwhile purchase..
Old Jul 19, 2004 | 10:13 AM
  #84  
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How about the ability to do a Ti swap of a stock turbo? I know the 10.5 swap has been done, and the BB conversion is possible as well.

I suppose you'd have to find someone that manufactures the Ti internals, right?

-CJ
Old Jul 19, 2004 | 10:15 AM
  #85  
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Forced Performance should have the components needed for a Ti upgrade on a stock turbo.. couple that with the better 10.5 housing.. Not sure if the cost of upgrading and cleaning up a stock turbo is going to be much cheaper than buying a new one through them outright..

In any case.. see my next post.. Got a reply from them about BB conversions..
Old Jul 19, 2004 | 10:19 AM
  #86  
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Reply from Forced Performance about the BB conversion

This is quoted directly from Robert Young's reply to me.. about the feasability and reliability of a BB conversion on this particular turbo, also the testing that has been done on different wheels in an attempt to find one that will improve flow..

Until something becomes available, the "TME Style" turbo may be the best direction though if you want to stick with a stock turbo configuration.

Quoted from the reply to my e-mail........


While possible to convert into a ball bearing system, it is not
practical from any perspective, cost or durability.

The Ti wheel already increases the responsivness of the turbocharger by
an incredible amount. Our experience with converting plain bearing
turbos into ball bearing style shows that durability becomes the largest
problem. Ball bearing systems operating above 100k rpm are very
sensitive to parallelism and squarenes of the components on the shaft,
even the slightest impercievable imperfection of component can result in
a failure.

We have the 10.5 Ti turbos, the spare A3N 10.5 housings to update other
evo turbos with as well as spare Ti shafts to do conversions/repairs
with.

http://linux.forcedperformance.net/m...creen=PROD&Sto
re_Code=FP&Product_Code=NTEVO8TI105&Category_Code= Lancer_EVO

http://linux.forcedperformance.net/m...creen=PROD&Sto
re_Code=FP&Product_Code=THEVO8105&Category_Code=La ncer_EVO


We have done extensive testing of all reverse rotation wheels in the
marketplace (all from diesel apps). None were suitable for this turbo,
usually the performance descreased and the turbo tach showed the turbo
had to spin faster to even produce the same power level. At this time
we are unable to offer a higher flow rate version of this turbo. Winter
should bring such a product, it has been under development for over a
year now and is approaching manufacturing stage. The aerodynamic design
stage took much longer than anticipated.

Regards,

Robert Young

Thank you for your interest!
Forced Performance Inc.
671 New Hope Rd West
McKinney, TX 75071

972-984-1800
Old Jul 19, 2004 | 10:27 AM
  #87  
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Can BadBoyBeltran please post up where he sourced his TME Ti Turbo or if anyone knows? It seems as if he's had success with this so far. Maybe he can update us and inform us where these are available?
Old Jul 19, 2004 | 10:38 AM
  #88  
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I haven't seen him post anything about it in quite some time.. Forced Performance does have 10.5 Titanium turbos for the EVO..
Old Jul 19, 2004 | 11:01 AM
  #89  
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http://linux.forcedperformance.net/m...ode=Lancer_EVO

This is the EVO6.5 RS T.M. edition Titanium shaft turbocharger with larger 10.5cm^2 Turbine housing. Fits all EVO4-EVO8 cars and offers a larger, less restrictive turbine housing made in A3N material that is less affected than the standard F5 material by anti-lag systems and elevated EGT’s.
The Titanium Aluminide turbine wheel and shaft is 33% lighter than the standard Inconel 713C turbine wheel and shaft. This enormous reduction in the rotating assembly inertia is Mitsubishi’s response to the demand for ever increasing shaft acceleration rates and decreasing turbocharger spool-up. The Titanium Aluminide material is also significantly more stable at 1600F than Inconel 713C.

These turbos are in stock ready to ship; there is no backlog on this item. Updated June 15th 2004.
Damn, I didn't know that the shafts were Ti also. MJ, are you still going to pursue doing the BB conversion after Robert's comments?
Old Jul 19, 2004 | 11:13 AM
  #90  
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I'm going to upgrade the housing to a 10.5 for the time being, install it in the car until someone comes up with some mods for the stock cold side turbo housing and an upgraded wheel.. After seeing the time and effort that has already been put into this from several people, I think I'll keep it simple for the time being and focus on other areas to add horsepower/torque, like intake manifold, head work and the new stroker kit. All of which will allow the stock-ish turbo really shine.. I'd really like to get all my ducks in a row and swap everything at once so it may be some time before you see anything new about the car except for installing and evaluating the turbo.



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