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Analyzing a critical engine flaw in the 4b11 by TTP

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Old Mar 22, 2010 | 06:50 PM
  #151  
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Originally Posted by hollywood_X
Chicken or the egg debating here, in the engineering world its about root cause and the 5 whys. Once you apply that to the ring theory it comes down to;

why are the pistons braking - because the rings expanded
why are they expanding - because they are getting hot
why are they getting hot - because you're running lean
why are you running lean - because your relay is out.
why is your relay out - because its cheap ****
This.
Old Mar 22, 2010 | 07:18 PM
  #152  
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Originally Posted by SiC
Getting a little off topic here but the FQ400 uses a different turbo, pistons, and rods according to a Japanese magazine.
According to the UK Mitsu site, that's not the case. http://www.mitsubishi-cars.co.uk/evo...ntentContainer Flip through the "FQ-400 Technology" section.

The FQ 400 engine has: ECU retune, new fuel injectors, 3" high flow exhaust, new intercooler, new intake and a new turbo. All internals are the same.

Interesting to note, the tune had considerable work to get everything dialed-in. And, there are new fuel injectors.
Old Mar 22, 2010 | 07:49 PM
  #153  
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Originally Posted by atombomb33
According to the UK Mitsu site, that's not the case. http://www.mitsubishi-cars.co.uk/evo...ntentContainer Flip through the "FQ-400 Technology" section.

The FQ 400 engine has: ECU retune, new fuel injectors, 3" high flow exhaust, new intercooler, new intake and a new turbo. All internals are the same.

Interesting to note, the tune had considerable work to get everything dialed-in. And, there are new fuel injectors.
Interesting but I couldn't find the line where they say all the internals are the same. The Japanese magazine said the pistons and rods were beefed up to support the higher boost levels of the new turbo.......
Old Mar 22, 2010 | 09:06 PM
  #154  
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Originally Posted by SiC
Interesting but I couldn't find the line where they say all the internals are the same. The Japanese magazine said the pistons and rods were beefed up to support the higher boost levels of the new turbo.......
It doesn't say anything about internals because nothing is changed
Old Mar 22, 2010 | 10:06 PM
  #155  
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From: In the Middle of Everywhere
Originally Posted by atombomb33
It doesn't say anything about internals because nothing is changed
You know what this means??? That the X is not "@ its threshold" from the factory!
Old Mar 22, 2010 | 11:07 PM
  #156  
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This is going to be a never ending story cause the only way of knowing how to prevent it from happening is for someone showing there secrets in tuning. I am stuck on the tuning because it is a big portion of making power and having a reliable car. Most reputable tuners are not going to show there secrets on tuning cause they will lose money but that would have to be there decision to provide there tunes.



Originally Posted by TTP Engineering
These failures have nothing to do with tuning, nor the single Evo X your company built and had another company tune for you.

We have built and tuned over 250, 2008+ Lancer Evo X, 4b11 Ralliart and MR's and have the experience to isolate deficiencies in the engine with the volume of work we do in house with these 4b11 cars everyday since 2007 when they were released.

To add to our experience with the Evo X. Our company actually owns our Evo X and has spent many thousands of miles driving and testing ours on our in house Mustang Dynamometer.

Sorry for getting you all emotional scott yes we do have a high horse power evo x shop car that is very reliable we took it and beat the hell out of it out at the track then drove it home on 600 plus horsepower on a 100% bone stock motor. I am not going to get in a pissing competition on who works on the most evos that has nothing to do with it. We have also worked on a few other evo x that came in one was on a stroker standalone aftermarket pistons and rods and still put a hole in number 4 piston and the other one was stock from a local tuner in florida and both were destroyed due to the tune and both on cylinder 4. We have worked on several other but this is just 2 to give you your comparison on stock and aftermarket pistons i will post pics tomorrow.
Old Mar 23, 2010 | 08:16 AM
  #157  
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Sweet....a pissing match between shops. This wouldn't be evoM without 50 sales pitches thrown into what appears to be a technical discussion. Might as well rename the title..."FS: top fuel rods coupled with SRPs for your 300hp X!!" takes on "I made one 600hp pull with a stock motorz and AFC"

This place is a fo real!
Old Mar 23, 2010 | 08:32 AM
  #158  
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Fully built:

Just to be clear, you are saying that a stroker motor came in with aftermarket rods/pistons/rings that also had the same damage "signature" that TTP claims is a result of the ring gap?

And just to keep this technical, did you by chance measure the ring gap on the #4 rings? I know you said they were aftermarket, but the still could have been to small of a gap...

Just trying to weed out facts, not feed the vendor wars...
Old Mar 23, 2010 | 08:50 AM
  #159  
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From: In the Middle of Everywhere
Originally Posted by junction
Ill check to see if I have the black FPR. Anyone else want to chime in here with opinions of whether the leaning caused by the bad black FPR would cause this issue with the piston rings?
I do in fact have the black fuel pump relay on my car.
Old Mar 23, 2010 | 09:02 AM
  #160  
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Originally Posted by tsitalon1
Fully built:

Just to be clear, you are saying that a stroker motor came in with aftermarket rods/pistons/rings that also had the same damage "signature" that TTP claims is a result of the ring gap?

And just to keep this technical, did you by chance measure the ring gap on the #4 rings? I know you said they were aftermarket, but the still could have been to small of a gap...

Just trying to weed out facts, not feed the vendor wars...
Turbotrix built an engine and T4 turbo setup for a Jacksonville, FL Evo X and it had issues within 2 weeks whether through user error or something else. The car was on standalone with weird looking pistons, fueling issues, etc. It does not apply here.
Old Mar 23, 2010 | 09:29 AM
  #161  
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Originally Posted by atombomb33
Please post your sample of cars that led to your conclusions.

How many cars? If this is only a handful of cars, it's hardly a large enough sample to extrapolate out to all Xs produced.

What state of modification were they in? Heavily modded? Stock?

Were they properly tuned for their mods? There have been a handful of documented engine failures that are 100% from not being tuned properly.

Did the failure(s) happen during racing? Or were these daily driven cars?

Too much information isn't shared to know if this is truly a widespread issue that would cause all Evo X owners to worry, or if these are isolated incidents to certain cars with certain mods.
Still would be nice to know this... I would also add "Milage at time of failure" to the list of relevant facts
Old Mar 23, 2010 | 09:34 AM
  #162  
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Originally Posted by junction
I do in fact have the black fuel pump relay on my car.
No surprise, I am guessing that was your issue unfortunately.

I am guessing that is the issue on most cars as well. That coupled with the ring gaps equals kaboom.
Old Mar 23, 2010 | 10:08 AM
  #163  
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I don't have an X yet but I will be buying here in the near future. I read these usefull threads to catch up on times. I'm still stuck in the 1g era.

To add to this discussion, if this is a problem with a gap that's to tight and heat expansion you could take into consideration ait's. Is this an issue only occuring on cars with stock intercoolers? Maybe a maxed out turbo forcing out to much hot air? That would increase combustion temps thus giving more expansion.

Either way modding the 4B11, your on borrowed time. 10 yrs ago one would say that the original 4G63 engine was only good for 350-400 hp level. Now I know properly set up these engines are good for 400-450. Is there an error with the setups on the cars having this engine problem. There's something outta place here. The success rate of the higher hp stock 4B11 is greater than the ones having this issue.
Old Mar 23, 2010 | 10:22 AM
  #164  
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does this apply for ralliarts also??
Old Mar 23, 2010 | 10:26 AM
  #165  
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I find it hard to believe that this is causing the issue, this may the the result of another problem, but not the source of the destruction. In order for the ring ends to collide there would have to be a serious heat or cooling problem. I'm sure that Mitsubishi tested the tolerances of the engine with heat, and they would not have engineered an engine that would have a failure level with low(er) temperatures, they have been building engines for many many years. They designed these cars to be run hard and in extreme situations, simply saying that the ring gap is too small is simplifying a problem that could be attributed to hundreds of other things. This is not a critical engine flaw, it is a user flaw, otherwise engines would be blowing up everywhere, a critical flaw cannot be attributed to a .01% (if that) failure rate.



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