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MIL.SPEC lightweight 2.3 MR build

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Old Feb 17, 2016 | 06:31 AM
  #121  
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Originally Posted by Erik@MIL.SPEC
E85. 30-35 psi on the street, depending on what the car likes.




Well, the point of my build is threefold:

1) Lighten the assembly
2) Reduce friction
3) Contain/control heat

So, any kind of friction surface will have been treated in some way. Oil pump gears and shaft, bearings (main, thrust, bs), balance shafts, crankshaft and piston rings are WPC treated. Cams will be too. There's a moly coating on the piston skirts and I'll be putting a Techline coating on the cylinder walls.
I have the same thoughts for my DSM 4g63 build. I apply my own ceramic coating from cerakote as i own a powder coating shop. I've never used any of the techline product.

I really want to get my Gearset WPC treated.
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Old Feb 17, 2016 | 08:06 PM
  #122  
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+1 for a built 6 speed
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Old Feb 20, 2016 | 03:20 PM
  #123  
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Some updates.

Dropped off the assembly today to get balanced at Revco Precision. Talked to the owner Larry. He's been in the game a long time. Used to do all the Nissan GTP engines and later engines for Toyota. If you're in SoCal, he's the guy you want balancing your stuff. And since balancing is so cheap (about $100 on a I4), it's silly not to get it done.

www.revcoprecision.com

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Ok, here are some more bits. MIL.SPEC rods before and after getting a Swain Tech oil shedding coating. Oh, and I have one more 150mm set left. Hit me up if you're interested. I'll give you a decent price.

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Also, here is the Tomei wind age tray and crank scraper with the coating.

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Should have everything back in two weeks and then assembly can start. Yay!
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Old Feb 21, 2016 | 08:33 AM
  #124  
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Originally Posted by Erik@MIL.SPEC
Some updates.

Dropped off the assembly today to get balanced at Revco Precision. Talked to the owner Larry. He's been in the game a long time. Used to do all the Nissan GTP engines and later engines for Toyota. If you're in SoCal, he's the guy you want balancing your stuff. And since balancing is so cheap (about $100 on a I4), it's silly not to get it done.

www.revcoprecision.com




Ok, here are some more bits. MIL.SPEC rods before and after getting a Swain Tech oil shedding coating. Oh, and I have one more 150mm set left. Hit me up if you're interested. I'll give you a decent price.




Also, here is the Tomei wind age tray and crank scraper with the coating.



Should have everything back in two weeks and then assembly can start. Yay!

Erick how's that 6 speed holding up
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Old Feb 21, 2016 | 10:35 AM
  #125  
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Originally Posted by Evo MR IX Fritz
Erick how's that 6 speed holding up
Well, the OEM lasted 175,000 miles with no problems at about 380whp. Sold it and purchased the Shep unit. It's been in a box until I get everything put back together.
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Old Feb 22, 2016 | 04:33 AM
  #126  
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Hahahaha, that's the best slogan ever.
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Old Feb 22, 2016 | 04:38 AM
  #127  
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What do you think about modern nikasil coating on cylinder wall ?(I mean new age nikasl).
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Old Feb 22, 2016 | 06:31 AM
  #128  
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Originally Posted by Erik@MIL.SPEC
IMHO, this is the pièce de résistance of the engine build, our Billet MIL.SPEC Pistons. 9.75 CR and the lightest weight Evo piston I've seen at 262 grams. These pistons were designed by Aby to not only have higher compression, but also proper dish (many HC pistons have flater tops). They're ceramic coated with a moly coating on the skirt. I plan on having the domes and valve faces ceramic coated too. More heat in the combustion chamber = more powa

Also went with a lighter weight DLC coated pin. Had them cryo treated as well since they're rated at 150hp/cylinder and we'll be bumping up against that with the Red on E85.

Also had the rings WPC treated for friction reduction.













What size are the pins? That turbo and 100mm crank will make alot of torque so upgraded pins are a good idea IMO. You mentioned they are rated 150 a hole. Using the 15% drivetrain rule that equals 510whp. You should easily make more then that. I'm picky about weight also but went with a .250 wall pin incase I get a larger turbo one day.

I'm looking forward to the 2.3 HTZ data, That thing should run good!
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Old Feb 22, 2016 | 06:44 AM
  #129  
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What is the name of coating on tomei baffle plate surface ?
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Old Feb 22, 2016 | 07:32 AM
  #130  
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Originally Posted by Abacus
What size are the pins? That turbo and 100mm crank will make alot of torque so upgraded pins are a good idea IMO. You mentioned they are rated 150 a hole. Using the 15% drivetrain rule that equals 510whp. You should easily make more then that. I'm picky about weight also but went with a .250 wall pin incase I get a larger turbo one day.

I'm looking forward to the 2.3 HTZ data, That thing should run good!
Considering my stock bottom end is doing just fine at approximately the rated power of these pistons, I think he'll be fine.
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Old Feb 22, 2016 | 08:36 AM
  #131  
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Originally Posted by spaggiari
What is the name of coating on tomei baffle plate surface ?
Oil Shedding Low Friction Coating. Read here:

http://swaintech.com/wp-content/uplo...ating-News.pdf


Originally Posted by Jmills


Hahahaha, that's the best slogan ever.
Since I am an advertising copywriter, I actually think it's a terrible tagline/slogan lol

Funny in a room full of guys. Not great from a brand perspective regarding a high-end engine builder/balancer perspective. Sounds like something he came up with a few beers in
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Old Feb 22, 2016 | 08:53 AM
  #132  
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Thank you for answer. This oil shedding coating must be the same as you have on your piston skirts. But what benefits this type of coating exists over DLC ?Sometimes we can find DLC coated piston skirts as well as pins. What was the main reason to choose this coating?
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Old Feb 22, 2016 | 09:08 AM
  #133  
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Originally Posted by letsgetthisdone
Considering my stock bottom end is doing just fine at approximately the rated power of these pistons, I think he'll be fine.
We all push the limits, just sucks to find out the hard way after thousands have been spent on an engine build.
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Old Feb 22, 2016 | 11:05 AM
  #134  
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Originally Posted by spaggiari
Thank you for answer. This oil shedding coating must be the same as you have on your piston skirts. But what benefits this type of coating exists over DLC ?Sometimes we can find DLC coated piston skirts as well as pins. What was the main reason to choose this coating?
The piston skirt moly coating was done by the piston vendor. Maybe the Swain Tech coating is the same as Swain's piston skirt coating, but it was applied to the rods for it's oil shedding capabilities.

Originally Posted by Abacus
We all push the limits, just sucks to find out the hard way after thousands have been spent on an engine build.
Here are the piston pin specs. Not sure if cryo-treating them made a difference, but that's what I did:

Coating: DLC
Edge Type: Chamfered
Length: 2.250in
Nominal Weight: 106g
Outside Diameter: .866in
Outside Diameter Alt: 21.9964mm
Series: 94 Series
Type of Material: 9310 Nickel Carbon Steel Alloy
Wall Thickness: 0.170in
Wall Type: Straight

The wall thickness on the other pins was .230in., but those were heavy at like 123 grams a pin...which in my mind completely eliminated the advantage of saving 23 grams a piston with the billet units I have. Both those pins are made from case-hardened high-nickel carbon steel.

Last edited by Erik@MIL.SPEC; Feb 22, 2016 at 11:23 AM.
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Old Feb 22, 2016 | 12:04 PM
  #135  
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Thank you for answer i just want to understand what is better for oil shedding : DLC or this coating. I remember some articles with DLC benefits in oil shedding from different engine surfaces..

Last edited by spaggiari; Feb 22, 2016 at 12:45 PM.
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