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BR 2.3, FP Black DBB, E85.. my personal evo

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Old Nov 12, 2011 | 11:03 PM
  #31  
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I gained 60 whp from SD? White to 71 hta. Perrin intake to fp 84 SD .. I suggested it helped because there isn't all of 60 between the two turbos.

Originally Posted by 211ratsbud
Go SD for comparing! I believe it contributed to 60+ HP diff between my white - 71 hta swap for sure!

Last edited by 211Ratsbud; Nov 12, 2011 at 11:15 PM.
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Old Nov 12, 2011 | 11:24 PM
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Originally Posted by tscompusa
...the honeycomb is out. I removed the honeycomb sometime back in early 2010 with no ill side effects.. which i found kind of odd because the whole concept of the karmen maf is based around the honeycomb shape lol......
I have been wanting to remove the honeycomb on my Evo's MAF for quite some time. I don't believe all that Karman Effect and Laminar Flow baloney myself, inspite of what some Gurus on here may preach to the contrary.

I removed both screens on the stock factory MAF on my Buick GN and then later also when I replaced that with the 3.5 inch Camaro MAF/Translator on the same car with no ill effects.

I do remember that on the Buick the AFR's did lean out in the upper end after removing the screens, which required adding some fuel up there and that the car developed an ever so slight, almost imperceptible hesitation at throttle tip in. But there was more power. Like I said the Buick MAF's came with two Honeycomb screens.

Last edited by sparky; Nov 12, 2011 at 11:28 PM.
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Old Nov 12, 2011 | 11:56 PM
  #33  
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Originally Posted by 211ratsbud
I gained 60 whp from SD? White to 71 hta. Perrin intake to fp 84 SD .. I suggested it helped because there isn't all of 60 between the two turbos.
my bad i read it wrong then.. i can see 15-20hp happening if the before maf intake setup was restrictive.

you arent forgetting a dump are you? thats a significant power adder also depending on what its replacing.
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Old Nov 12, 2011 | 11:59 PM
  #34  
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Originally Posted by sparky
I have been wanting to remove the honeycomb on my Evo's MAF for quite some time. I don't believe all that Karman Effect and Laminar Flow baloney myself, inspite of what some Gurus on here may preach to the contrary.

I removed both screens on the stock factory MAF on my Buick GN and then later also when I replaced that with the 3.5 inch Camaro MAF/Translator on the same car with no ill effects.

I do remember that on the Buick the AFR's did lean out in the upper end after removing the screens, which required adding some fuel up there and that the car developed an ever so slight, almost imperceptible hesitation at throttle tip in. But there was more power. Like I said the Buick MAF's came with two Honeycomb screens.
by all means do it! i dont notice any difference. my tip in is smooth as can be, no hesitations or anything.

if you went leaner uptop thats a great sign you gained significant airflow! nice man GN's are awesome cars.
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Old Nov 13, 2011 | 12:25 AM
  #35  
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Originally Posted by sparky
This is a good question meriting further analysis. Is the taper phenomenon more likely on the larger displacement engines(2.4L, 2.3L) fitted with stock looking turbos, than it would be on a smaller displacement 2.0L mill?

Curt Brown who is running the HTA Green on a 2.3L engine reports 35 PSI spikes tapering down to 27 PSI. Of course, the Green has an even smaller turbine wheel than the Black.
well you dont need a external gate to hold boost though.. a 3 port will hold a solid line across just fine.. i like being able to up boost on the dial tho when need be so i tend to avoid ecu boost on my car.. i have a knob sticking out of my cig lighter that adjusts the boost. so if i lose a race up goes the boost

the last hallman spring i had in was questionably way to aggressive.. i really had no control over boost pressure im opting out of that spring and going to adjust the WGA to play nice with the regular stiff spring in the hallman and go from there.

the blacks happy spot on my car is 34-35 uptop, downlow im guessing somewhere around 42 MAX.. ive went as high as 48 (yes im nuts) and it creates brutal torque.. 600tq+ but it will kill the turbo over time and possibly hurt the engine due to excessive heat.

im going to target 35-38psi and leave it alone.. so after im done goin over my car again im gonna try to stay conservative on the boost (if you call 35-38psi conservative.. at this point i do)

if i dont reach my goal i will swap parts until i do.

so next time out (soon), im going to connect the boost source directly to the wga and tune the car until i hold 30psi across the board on wastegate alone, and confirm all gears hold steady and dont creep past my boost target.. once thats done, i will introduce the mbc back into the mix and go from there. thats what i did in 2010 and got 650-660. which is spectacular for my basic bolt on car. ( i think)

the bb black is hard to dial in tho and will require hours of adjusting and testing.. it has a want to creep boost easier then the journal version.. its more boost happy per say.. so i need to be careful as im adjusting the flapper angle. it responds to even half turns aggressively sometimes.

ill report what the car makes on just wastegate and stuff also.. this will give someone else that has similar bolt ons to me a good idea what their setup should be doing.. i really am picky with my car ill spend a long time just doing tests and making sure plugs have proper markings on them and etc so i know im dealing with a healthy setup.. i cant wait to retest once i retune the wastegate. temps are starting to go into the upper 30's here now. i have lots of data from last year in cold weather as well..
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Old Nov 13, 2011 | 03:48 AM
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I saw minimal o2 dump results. My gains were not achieved with the Muse in place. I may realize gains once the intercooler is non stock

Tuning from wastegate on up is what I tried with the dump but I had my wga too tight and clicked 20 by.redline even if it held 10 from 3000-5000. I suppose I need to loosen the wga.

What's the lowest boost you can get with your black ?
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Old Nov 13, 2011 | 03:38 PM
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Originally Posted by 211ratsbud
I saw minimal o2 dump results. My gains were not achieved with the Muse in place. I may realize gains once the intercooler is non stock

Tuning from wastegate on up is what I tried with the dump but I had my wga too tight and clicked 20 by.redline even if it held 10 from 3000-5000. I suppose I need to loosen the wga.

What's the lowest boost you can get with your black ?
actually its normal to creep alittle. let it creep alittle then throw the mbc in the mix and you will notice it will taper once you turn the mbc on a bit.. thats what you want.

its tricky to get it just right, but once you do its well worth the hastle. i could just throw a 3 port on my car and do whatever i wanted, but i want the ability to up boost in a split second.. cant do that on stock ecu. the only thing close to that would be DMA live mapping and alter the wgdc on the fly. still to much hastle. i rather turn a knob

id like to run both tho.. 3 port AND mbc.. but i never seen it successfully done properly. tap them together into each line? just sounds odd like they would fight with each others signals.

the lowest boost i can get with my black? im sure i can get it very low if i really open the flapper up.. but ive never tried. i turn the 25psi wga into a 30 since i use nothing but e85 now. but im guessing i could make it as low as 22psi.
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Old Nov 13, 2011 | 03:45 PM
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Very good peak numbers.

Spool seems a little slow though - I would of expected a Black to be all spooled up by 3500rpm tbh (especially considering it's the DBB version.)
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Old Nov 13, 2011 | 07:12 PM
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I have seen mbc run with bcs properly. T the signal line and use the mbc as wot / overboost limit. with alt maps wgdc = 0 mbc is functional. 3port bcs must be in block configured. Nasioc has a thread about 10 pages long on hybrid boost control. Check it out I think its in the ecuflash , / opensource forum there.
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Old Nov 13, 2011 | 07:31 PM
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Originally Posted by Kins
Very good peak numbers.

Spool seems a little slow though - I would of expected a Black to be all spooled up by 3500rpm tbh (especially considering it's the DBB version.)
the reason it looks like its spooling slow is because im starting the pull at 3200rpm. if i start earlier it will hit full boost much sooner. i get somewhere in the ball park of 33 by 3800rpm (according to last years logs on journal in 3rd gear), so a tad sooner on dbb. maybe 100rpm sooner.

that red lines 41psi by 4200rpm.. even starting late that's pretty damn good for a 70lb/min turbo!

Last edited by tscompusa; Nov 13, 2011 at 07:44 PM.
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Old Nov 13, 2011 | 07:39 PM
  #41  
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Originally Posted by 211ratsbud
I have seen mbc run with bcs properly. T the signal line and use the mbc as wot / overboost limit. with alt maps wgdc = 0 mbc is functional. 3port bcs must be in block configured. Nasioc has a thread about 10 pages long on hybrid boost control. Check it out I think its in the ecuflash , / opensource forum there.
i have an idea how to test it, not sure if its worth it though. it would be awesome to have the best of both worlds though.


start out by zero'ing out all wgdc, even the spool tables and test from there.. up the mbc and get your global boost pressure dialed in with the mbc then fine tune that with the 3 port.. just thinking about it makes me want to try it.

my only concern is the additional T's and vacuum lines are going to delay the signal.

Last edited by tscompusa; Nov 13, 2011 at 07:47 PM.
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Old Nov 14, 2011 | 03:16 AM
  #42  
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Originally Posted by 211ratsbud
I saw minimal o2 dump results.....Tuning from wastegate on up is what I tried with the dump but I had my wga too tight and clicked 20 by.redline even if it held 10 from 3000-5000. I suppose I need to loosen the wga.....
Ratster: When you stop and think about it, a good dump should essentially help to control the tendency of any given turbo to creep. It ought to reduce back pressure in the turbine inlet area and improve flow out through the bypass port. So, if you are experiencing boost creep on a turbo fitted with an O2 dump, you may want to port the turbine housing on your turbo, if, in fact, it is unported.

In the case where your turbo was purchased with the generic "porting" option offered by the turbo manufacturer/assembler , further porting may be needed to effectively control creep, reduce back pressure, and improve the pressure differential across the turbine.

Porting the transitional entrance from the turbine inlet area into the waste gate bypass port, paying special attention to the initial turn in radius will improve flow out through the wastegate passage(bypass port) even if the turbo is already fitted with a dump.

Furthermore, porting the exducer area(turbine outlet) of the turbine housing will help in optimizing exhaust flow out through the housing because the pressure differential across the turbine will be altered. This will further reduce exhaust back pressure in the turbine which will also decrease the turbo's tendency creep. Finally, if all else were to remain equal, a thoroughly ported housing will allow you to run higher levels of wastegate spring pressure(preload).

Last edited by sparky; Nov 14, 2011 at 03:54 AM.
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Old Nov 14, 2011 | 04:22 AM
  #43  
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http://forums.nasioc.com/forums/showthread.php?t=602674

its been done since 04

Ot, im not too concerned about it, 15 is low enough for me to tune the lower cells, especially since I can brake boost to 10 with out a problem, and it will run 10 below 5000 rpm.

although Im thinkin, if I send the manifold out for porting, the hotside is goin too!

Last edited by 211Ratsbud; Nov 14, 2011 at 07:22 AM.
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Old Nov 14, 2011 | 12:03 PM
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Originally Posted by sparky
This is a good question meriting further analysis. Is the taper phenomenon more likely on the larger displacement engines(2.4L, 2.3L) fitted with stock looking turbos, than it would be on a smaller displacement 2.0L mill?
Yes, a larger engine will have more taper as there is more volume to fill and the turbo cant keep up as well.

Originally Posted by 211ratsbud
I have seen mbc run with bcs properly. T the signal line and use the mbc as wot / overboost limit. with alt maps wgdc = 0 mbc is functional. 3port bcs must be in block configured. Nasioc has a thread about 10 pages long on hybrid boost control. Check it out I think its in the ecuflash , / opensource forum there.
The hybrid boost control is not that great in my opinion and not needed. You dont need TWO boost control devices and its better to keep it simple with one device instead of installing two with a bunch of vac line and tee's.
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Old Nov 14, 2011 | 12:24 PM
  #45  
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Originally Posted by Boosted Tuning
Yes, a larger engine will have more taper as there is more volume to fill and the turbo cant keep up as well.



The hybrid boost control is not that great in my opinion and not needed. You dont need TWO boost control devices and its better to keep it simple with one device instead of installing two with a bunch of vac line and tee's.
Agreed, why you think suby people are always slower? They have dumb ideas like running hybrid boost control lol.
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