Notices
Evo Engine / Turbo / Drivetrain Everything from engine management to the best clutch and flywheel.

DIY Transmission Re-Build Tips

Thread Tools
 
Search this Thread
 
Old Feb 1, 2011 | 12:38 PM
  #106  
PAdutch's Avatar
Evolving Member
iTrader: (9)
 
Joined: Dec 2009
Posts: 257
Likes: 0
From: kunkletown/Easton, pa
Cant watch the vid at work. Ill save it for when I get home.
Reply
Old Feb 1, 2011 | 02:47 PM
  #107  
Walt's Avatar
Evolving Member
iTrader: (6)
 
Joined: Mar 2009
Posts: 274
Likes: 0
From: connecticut
Very informative thread, thanks guys!! Will use it when i do my clutch and a evo 8 4th gear upgrade.. Subscribed!!!
Reply
Old Sep 14, 2012 | 12:03 PM
  #108  
Wheatley's Avatar
Evolved Member
iTrader: (20)
 
Joined: Oct 2006
Posts: 1,197
Likes: 1
From: Indiana
Sorry to bump such an old thread but there are several people in here I'd like opinions from. I heard a noise from my transmission and decided to pull it. The car has a 4.11 fd, 26" hoosiers and trapped 149 so I know its going to be hard on parts but I'm thinking my problem can be solved with a tapered roller bearing on the input shaft.

The primary damage was 2 ears on the friction ring in the #3 synchro had broken off. We noticed on this fairly fresh transmission that the 3-4 fork had excessive wear as well. We think removing the end play from the input shaft and preloading it with a tapered roller bearing (like what jacks is offereing) will solve this issue of excessive movement of the input shaft that the standard roller bearing is allowing. I know that bearing is an issue even in stock evos but a high tq car (my car makes 620ft lbs) with a qm and a lot of drivetrain stress is only going to amplify that issue.

Any opinions and does anyone have a lead on where to purchase one other than jacks? I don't know if he is selling them as a set separately of a full transmission rebuild.
Reply
Old Oct 5, 2012 | 09:40 AM
  #109  
real fast's Avatar
Newbie
iTrader: (10)
 
Joined: Sep 2004
Posts: 91
Likes: 0
Can't you just get the input shaft bearings from mitsuparts.com or your dealer. I'm pretty sure the input shaft bearings are revised now a days well that's what I read a few pages back. I'm also redoing my trans as we speak and this tread has a lot of good info

**edit I see what your talking about Wheatley..The stock bearings on the input shafts are roller and you want to put a tappered one's? What input shaft bearings are you running before you took the trans apart?

Last edited by real fast; Oct 5, 2012 at 10:48 AM.
Reply
Old Oct 5, 2012 | 10:41 AM
  #110  
ILuvJDM's Avatar
Evolved Member
iTrader: (12)
 
Joined: Oct 2011
Posts: 879
Likes: 2
From: Austin, Texas
quick question: my fresh rebuilt tranny and TC drive amazing, but would Torque Solution motor mounts make a whine in 1st and 2nd noticeable in the cabin? I can hear the whine in those 2 gears almost like a straight cut gear in a race car... is that normal?

Evo IX SE with Evo 8 3/4 gears and Wavetrac LSD
Reply
Old Oct 5, 2012 | 03:14 PM
  #111  
elhalisf's Avatar
Evolved Member
iTrader: (171)
 
Joined: Apr 2005
Posts: 1,216
Likes: 0
From: Chandler, AZ
Originally Posted by real fast
Can't you just get the input shaft bearings from mitsuparts.com or your dealer. I'm pretty sure the input shaft bearings are revised now a days well that's what I read a few pages back. I'm also redoing my trans as we speak and this tread has a lot of good info

**edit I see what your talking about Wheatley..The stock bearings on the input shafts are roller and you want to put a tappered one's? What input shaft bearings are you running before you took the trans apart?
I have had more failures of the input shaft bearing in the last 1.5 years than previous years. I cant remember exactly how many transmissions i have rebuilt, but i have had 4 of them fail. None of them fully broke, but they started making knocking noise.

I have actually been more reluctant to replace them these days.
Reply
Old Nov 9, 2012 | 06:05 PM
  #112  
elhalisf's Avatar
Evolved Member
iTrader: (171)
 
Joined: Apr 2005
Posts: 1,216
Likes: 0
From: Chandler, AZ
Originally Posted by Wheatley
Sorry to bump such an old thread but there are several people in here I'd like opinions from. I heard a noise from my transmission and decided to pull it. The car has a 4.11 fd, 26" hoosiers and trapped 149 so I know its going to be hard on parts but I'm thinking my problem can be solved with a tapered roller bearing on the input shaft.

The primary damage was 2 ears on the friction ring in the #3 synchro had broken off. We noticed on this fairly fresh transmission that the 3-4 fork had excessive wear as well. We think removing the end play from the input shaft and preloading it with a tapered roller bearing (like what jacks is offereing) will solve this issue of excessive movement of the input shaft that the standard roller bearing is allowing. I know that bearing is an issue even in stock evos but a high tq car (my car makes 620ft lbs) with a qm and a lot of drivetrain stress is only going to amplify that issue.

Any opinions and does anyone have a lead on where to purchase one other than jacks? I don't know if he is selling them as a set separately of a full transmission rebuild.
Found a set of tapered roller bearings that do work. Timken part numbers 26118, 26283, 28138 and 28315.
Just put them on the input shaft and they fit perfectly.

Name:  IMAG0768.jpg
Views: 0
Size:  157.7 KB

Name:  IMAG0769.jpg
Views: 0
Size:  143.5 KB

Used a shim that got me 0.10mm of preload.

I would suggest that the next size up snap rings from the dealer.
MD746709 1.51mm spline side of the shaft
MD746603 1.51mm drivers side of the shaft

Last edited by elhalisf; Nov 16, 2012 at 06:42 PM.
Reply
Old Nov 16, 2012 | 06:43 PM
  #113  
elhalisf's Avatar
Evolved Member
iTrader: (171)
 
Joined: Apr 2005
Posts: 1,216
Likes: 0
From: Chandler, AZ
Edited the post above. found a set that did work this time.
Reply
Old Nov 16, 2012 | 10:13 PM
  #114  
teribble's Avatar
Evolving Member
iTrader: (31)
 
Joined: Sep 2006
Posts: 299
Likes: 0
From: Las Vegas
Great info. Did you get it back together and hows it feel? I need to open up my transmission but haven't had the ***** to tackle that job.
Reply
Old Nov 16, 2012 | 11:47 PM
  #115  
Wheatley's Avatar
Evolved Member
iTrader: (20)
 
Joined: Oct 2006
Posts: 1,197
Likes: 1
From: Indiana
Thanks for the info!
Reply
Old Nov 22, 2012 | 01:34 AM
  #116  
chad99evo's Avatar
Evolving Member
iTrader: (24)
 
Joined: Nov 2007
Posts: 376
Likes: 0
From: Korea
where to find the double roll pins? size?
Reply
Old Nov 22, 2012 | 01:38 AM
  #117  
chad99evo's Avatar
Evolving Member
iTrader: (24)
 
Joined: Nov 2007
Posts: 376
Likes: 0
From: Korea
Originally Posted by elhalisf
Found a set of tapered roller bearings that do work. Timken part numbers 26118, 26283, 28138 and 28315.
Just put them on the input shaft and they fit perfectly.





Used a shim that got me 0.10mm of preload.

I would suggest that the next size up snap rings from the dealer.
MD746709 1.51mm spline side of the shaft
MD746603 1.51mm drivers side of the shaft
would like to see some field tests of these bearings. like what i see. got it running/tested yet??
Reply
Old Nov 25, 2012 | 10:36 AM
  #118  
elhalisf's Avatar
Evolved Member
iTrader: (171)
 
Joined: Apr 2005
Posts: 1,216
Likes: 0
From: Chandler, AZ
Put in 500 miles on the transmission yesterday, with 400 highway miles and 50 miles on the inde motorsports ranch track. Used a 3/4 tank of gas in that 50 miles, so it was a lot of hard driving, and lots of shifting.

First impressions;
  • Gear box is overall nosier, especially first
  • Slightly harder to shift into gear from a stop, especially when cold
  • the up-shifts definitely feel crisper
  • Didn't feel any change with the down-shifts

Fluid used is redline MT-90, so that could have an effect on the harsher cold shifting. Haven't done is fast/high rpm 1st/2nd shifts, but i will test that later.

In the next couple of days, i am going to drain out the transmission fluid, and look for any metal shavings. That will give me an idea on the bearing wear.
Reply
Old Nov 25, 2012 | 11:06 AM
  #119  
Dave W.'s Avatar
Evolving Member
 
Joined: Aug 2009
Posts: 143
Likes: 1
From: SF Bay Area
Double roll pins are stock in the 6 speed trans.


Is that a brass bearing retainer on the large input shaft bearing? Could it be weaker? Maybe look for yellow/brass in the oil when you drain it.

From my experience the input shaft should have a tiny amount of freeplay, or a very tiny amount of preload, otherwise it's hard to put into first gear from a stop. Hopefully it'll loosen up a little as the miles roll by. Thanks for the update!
Reply
Old Nov 25, 2012 | 11:56 AM
  #120  
elhalisf's Avatar
Evolved Member
iTrader: (171)
 
Joined: Apr 2005
Posts: 1,216
Likes: 0
From: Chandler, AZ
Originally Posted by chad99evo
where to find the double roll pins? size?
instead of using double rolled pins, i have used smaller pins to insert inside the oem shifter pin. 28mm long, 3mm diameter.
part number 91611A171 from mcmaster-carr is where i am ordered them from.
Reply



All times are GMT -7. The time now is 08:44 AM.