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How to Properly Care for your FP Turbo, Info From Robert at FP

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Old May 27, 2011 | 05:55 AM
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How to Properly Care for your FP Turbo, Info From Robert at FP

How to Properly Care for your FP Turbo, Info From Robert at FP


I had the opportunity to discuss in depth about the recent issues some people may have had with their FP turbos, be it the Red, Black, and to a lesser extent the Green turbo. The reason for my increased interest is that I recently became an owner of a brand new FP Red and want to follow the rules and regulations to a T. Below I have added links to my install to show exactly how it was installed with the proper oil lines and oil and so on. I had asked Robert if I could post the conversation and he said that I could. I also posted a link to my dyno run and boost I am running to make sure again that I am running within operational range. I will say that the Red is an amazing turbo, it makes the car perform in an entirely different league and gives you a serious power band and makes your gears longer. Below is my conversation.



https://www.evolutionm.net/forums/ev...tune-come.html

https://www.evolutionm.net/forums/ev...same-dyno.html


Originally Posted by High_psi
I wanted to draw attention to my thread and dyno pulls. My main concern is the longevity of this turbo. I have used the FP high Pressure Oil line and the proper AMSoil. I have attached both my install thread and my Dyno thread; I was hoping you could look and comment to make sure everything is OK as I plan to use this turbo for the life of the car.
Originally Posted by Robert at FP
To get the longest lifespan from the turbo do not operate it above 1650F EGT and do not operate it above 146,000rpm and do not allow the engine oil pump to ever suck air instead of oil during a launch or hard right hand corner. But even with these conditions met, the turbocharger should only last a couple of years of daily usage before the materials just degrade and fail, probably will not last as long as a car does, sorry Things just dont glow red, spin 150krpm, and contain 40psi of pressure without eventually exploding or breaking or melting or cracking etc. Its a wear item like a clutch or brakes or tires, not a permanent structural item.

Thanks for the links, I am glad that you are happy with your turbo, and please let us know if there is ever a problem or question that you think we might be able to help you with!
Originally Posted by High_psi
Thanks for the direct reply. I guess that these turbos won’t last as long as a BB unit. Why does the stock unit last so much longer? How long will min last at sub 30PSI and pump gas? Will there be a BB option in the future? Would that make it last longer? I just really don’t want this thing dying. It feels great and the car really pulls. How do I know if it is spinning 146,000 RPM’s? You say it will only last a couple of years, does that mean two?
Originally Posted by Robert at FP
The stock turbo is like a 12v light bulb with 14v applied to it, no problem. When we build them up to a red or a black, its like running the same 12v bulb on 24v - the bulb just dont last as long. MHI designs the TD05H frame turbo as a 275hp turbo, we pump them up as high as 680bhp capability - they just wont last as long, sorry. 1900F EGT and excessive speed destroy BB turbos just the same as a plain bearing one, not a whole lot of difference there other than the BB one can survive with short intervals of zero oil pressure where a plain bearing turbo wont. All turbos will die, it is not possible to design a turbo for racing that will not be damaged by the racing, much like it is impossible to design a brake rotor that doesnt get worn out by the braking. Even $15,000 porsche ceramics require periodic replacement. Our GT3076HTA are used in Europe for F2 racing, it is the approved turbo for the series, they are replaced regularly just as the other wear parts on the car are replaced regularly.

Couple of years is two years yes, but I have seen our EVOReds and Blacks run for 1 weeekend and be fully consumed, or run for 20k miles and still going strong. Depends how much heat and speed they see really. I have seen Garrett GT35R burn down in one track session the same way, speed and heat is going to make all the difference. So if you dont know what your EGT is, and you dont have any idea what speed it is running at, you may want to look into it. The only way to build a turbo that lasts as long as the car is to design both the turbo and the car and then not modify the system for the entire life of the car, like a turbodiesel mercedes for example. That way the turbo never operates higher than its max operating speed and the EGT is never higher than design temp. But when you start putting turbos on just about anything tuned by just about anybody run just about anyway possible while all the while trying to make it go as fast as it can go and them some, you will exceed some design parameters that will result in shortened lifespan.

Put either a black or a 35R on my hot test stand at 1900F and 160krpm and they both last about 30 min max give or take a few minutes, they just are not meant to operate that hot, Inconel has a max temp rating of only 1650F.

Hope that helps answer a feww questions for you, let me know if you'd like to discuss thing further, I am really good and talking on the phone, way better than typing, give me a call

972 984 1800
After thanking Robert for his time he let me know about how bad the internet forums are and how I’d like to share what he wrote with me.
Originally Posted by Robert at FP
By all means you are welcome to share anything I have told you, just be warned, there are a lot of haters on the forums looking to bump up their post count by talking trash about things they barely understand. We have really tried to educate our customers by writing official docs on oiling etc, sending this info out to customers, adding the info in with the turbo packaging to ensure people see it etc, but alot of times I dont think people read it or even worse some people say we are just full of crap and oil doesnt matter. Less than 15% of our customers even return their product registration cards for their new turbos.
I gotta say I have never had an issue getting a hold of anyone at FP except right when they open, Robert always gets my full attention and will answer any question and explain in detail. I gotta give this guy a thumbs up and say that I like him.

OP, if you don't mind... I wanted to post a few links below for people to look at. Two of the best mods to help control oil pressure and oil supply to your bearings/turbo.

https://www.evolutionm.net/forums/ev...rth-doing.html

https://www.evolutionm.net/forums/ev...l-control.html

http://www.kigglyracing.com/parts/HL..._Regulator.htm

Last edited by BLKCarbonEVO; May 29, 2011 at 07:30 AM.
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Old May 27, 2011 | 06:07 AM
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Last edited by redleg225; Jun 5, 2026 at 06:42 AM.
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Old May 27, 2011 | 06:12 AM
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Originally Posted by olmoscd
Looks like good info. I'm not so sure about having EGT, much less a compressor speed gauge in my street Evo. Just use the proper oil and keep it within PR efficiency, I guess.
EGT would be a great idea, attach it to your leanest exhaust port (I forget which but I believe that it is the runner furthest from the FPR, please correct me if I am wrong) and set a warning light for a certain Temp. If it gets too hot, you could melt pistons too you know. I had one on my DSM back in the day.
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Old May 27, 2011 | 06:43 AM
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ahh at last, which regards to his comments about most customers and their techncial knowledge about products, he's gotta be spot on.
Glad you posted
For people who DD their cars and rarely beat on it, do a pull every once in a while opposed to the weekend racer, I'm sure the turbo would last a lot longer as he mentioned....

My pure journal 50trim on my vw lasted 55k miles before it went 10-22psi.

in addition, the compressor rpm should correlate to boost pressure in some fashsion (closely, not exact)
from 10 to 20 to 30+ its gotta spin a whole hell of a lot faster to make those pressures.

Last edited by GTijoejoe; May 27, 2011 at 06:46 AM.
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Old May 27, 2011 | 07:12 AM
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Also if you have some boost leaks your turbo could be spinning at 30PSI to reach 25PSI. It may be a good idea to run two boost gauges, one right off the turbo and one at the manifold. It sounds excessive I know but if you wana be safe, why not?
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Old May 27, 2011 | 07:25 AM
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Originally Posted by High_PSI
Also if you have some boost leaks your turbo could be spinning at 30PSI to reach 25PSI. It may be a good idea to run two boost gauges, one right off the turbo and one at the manifold. It sounds excessive I know but if you wana be safe, why not?
Interesting, never thought of that. Might be one way to help solve checking for boost leaks


Thanks for posting the info from Robert.



-Bink
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Old May 27, 2011 | 07:46 AM
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Good info. Thanks for posting.
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Old May 27, 2011 | 09:23 AM
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ROBERT IS THE MAN!!!!!!! This is some good quality info!
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Old May 27, 2011 | 10:32 AM
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Does any one know how to keep the temp down.
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Old May 27, 2011 | 10:51 AM
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as long as the car is tuned a little bit on the rich side, that should keep egts from skyrocketing, in most cases.
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Old May 27, 2011 | 11:01 AM
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From: Allen
Originally Posted by thepoint4life23
Does any one know how to keep the temp down.
EGT can be controlled by the proper amount of fuel, timing and boost pressure.

Running lean = HOT.
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Old May 27, 2011 | 11:47 AM
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Fuel will keep the EGT down. Many tuners do VERY VERY well tuning our cars without an EGT, however you could fine tune it even more with one. On my old RX-7 project I had and EGT in each exhaust runner and the down pipe.
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Old May 27, 2011 | 07:32 PM
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^^ thats a bit overkill, but hey it keeps tabs on ur egt real good, haha but iirc the cylinder that usually runs most lean, is the #1 due to it being the furthest from the inlet of the fuel rail. I dont wanan screw myself out of warranty( although mine expired with fp), but im runnin valvoline vr1 20w50 stock oil feed line boostin 26-27 peak hold about 22ish to redline, and my turbos runnin strong for about 27k along with the engine. so you take care of your car, shell take care of u.
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Old May 27, 2011 | 11:48 PM
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Robert is a great guy! I talk to Robert all the time. I will tell you that Robert has my turbo now and has torn it apart to check for wear... He was very shocked to find out that even with me spinning my turbo at 175k it was showing zero wear.

We both feel that having the Kiggly HLA and AMS oil pan is a prime example of keeping the turbo oiled which is very important. If anyone was going to have a turbo failure it would have been me. My turbo is pushed to the limit, plus some, and a bit more

Mikey
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Old May 27, 2011 | 11:52 PM
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That is good to know Mikey!
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