Walbro 450 lph e85 fuel pump diy evo 8/9
Two important criteria that are rarely reported but speak volumes are (a) rail pressure at peak hp, and (b), voltage at the pump at peak hp.
I did leave out that i drilled my siphon out. I can't recall the bit size I used but iirc it was 9/64. I don't have a fuel pressure gauge either sink can't give readings just yet. I will have one installed in about a week and can report back if anyone is interested.
On the flip side, the factory feed line creates considerable friction losses, which are exacerbated with the ~30% increased demand of E85. There is a good probability that is starving the rail of pressure at 600+whp, but the pump is working much harder regardless due to the pumping losses through the line.
Make a way to check the FP at idle and at full load, and check pump voltage at full load, but the tiny OE lines are undersized for this application. I strongly advise upgrading them.
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Even with the siphon drilled as described, if that pump is getting full voltage, it should overrun the factory return line. I would be more concerned if it weren't.
On the flip side, the factory feed line creates considerable friction losses, which are exacerbated with the ~30% increased demand of E85. There is a good probability that is starving the rail of pressure at 600+whp, but the pump is working much harder regardless due to the pumping losses through the line.
Make a way to check the FP at idle and at full load, and check pump voltage at full load, but the tiny OE lines are undersized for this application. I strongly advise upgrading them.
On the flip side, the factory feed line creates considerable friction losses, which are exacerbated with the ~30% increased demand of E85. There is a good probability that is starving the rail of pressure at 600+whp, but the pump is working much harder regardless due to the pumping losses through the line.
Make a way to check the FP at idle and at full load, and check pump voltage at full load, but the tiny OE lines are undersized for this application. I strongly advise upgrading them.
I do fully agree on the supply line. Even a W255 on factory wiring will significantly benefit from a supply line upgrade.

Last edited by EvoDan2004; Jan 21, 2015 at 07:58 PM.
I followed this and it fit just fine. I now need to wire in a relay for the pump so that it can run at full efficiency, but I'm not sure how. Are they any write ups on how to do that, or can someone help me out with what to do?
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First of all, great write up. Thank you.
I had a couple of questions.
I followed step by step and just wanted to see what others have done.
When installing the bottom part that holds the pump snug, did you reuse the rubber gromet at the bottom of the pump.
Additionally, is it required to trim the bottom of the plastic part to allow space for the sock to come through?
Last edited by Jimmer307; Aug 16, 2015 at 09:54 AM.
HELP! Wally 450
Im brining this back!
I followed all instructions on this forum, but I'm not sure exactly what's wrong...
I hooked everything up as followed but when I turn the key on (not cranking ) just turning it over the fuel pump does not prime what so ever? But if I unhook the relay and hard wore it to a battery the pump will kick on and run non-stop until you unhook it from a battery?
I did not mess with the stock fuel pump rely that come with the car from factory? Could that be the issue having the new relay and the factory relay hooked up at the same time? I'm not sure what's wrong! Any help would be greatly appreciated!
I followed all instructions on this forum, but I'm not sure exactly what's wrong...
I hooked everything up as followed but when I turn the key on (not cranking ) just turning it over the fuel pump does not prime what so ever? But if I unhook the relay and hard wore it to a battery the pump will kick on and run non-stop until you unhook it from a battery?
I did not mess with the stock fuel pump rely that come with the car from factory? Could that be the issue having the new relay and the factory relay hooked up at the same time? I'm not sure what's wrong! Any help would be greatly appreciated!







